🏷️ Basic Information

Make:

Harley-Davidson

Model:

XL883

Year:

2010

Model Code:

XL883

Vin Code Engine Type:

E (Evolution Engine)

👋 Introduction

Segment:

Entry-level cruiser motorcycle, popular for customization and affordability.

Competitors:

Competes with other similarly styled cruiser motorcycles from manufacturers like Indian Motorcycle, Honda, and Yamaha in its class.

Customization:

Known for its strong aftermarket support and ease of customization.

Riding Experience:

Offers a classic Harley-Davidson riding experience with a focus on torque and a comfortable riding posture.

Target Audience:

Harley-Davidson XL883 owners, independent repair shops, motorcycle enthusiasts.

📋 Manual Details

Coverage:

Complete factory service and repair information for the 2010 Harley-Davidson XL883 model.

Page Count:

Hundreds of pages (exact count not specified, but implies comprehensive coverage).

Type:

Factory Service Repair Manual

Language:

English

Format:

Downloadable PDF

📖 Manual Coverage

Engine:

Engine assembly, disassembly, tuning, lubrication, cooling, fuel system, ignition system, exhaust system, emission controls.

Transmission:

Transmission assembly, disassembly, clutch, gears, shifting mechanisms, lubrication.

Drivetrain:

Primary drive, final drive (belt drive), belt tensioning, wheel hub, bearings.

Electrical:

Battery, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), ignition system (spark plugs, coils, ignition module), lighting system (headlight, taillight, signals), instrumentation, wiring diagrams, diagnostic codes.

Chassis:

Frame, front suspension (forks, steering head), rear suspension (shocks, swingarm), wheels, tires, bearings, brakes (front and rear hydraulic disc brakes, master cylinders, calipers, lines), controls (throttle, clutch, brake levers, foot controls).

Bodywork:

Fuel tank, fenders, seat, handlebars, mirrors, trim components, mounting hardware.

Fuel System:

Carburetor (Keihin CV 40), fuel tank, fuel lines, petcock, fuel pump (if applicable for specific configurations).

Cooling System:

Air-cooled system (engine cooling principles).

Emissions Control:

Exhaust system components, evaporative emission controls (if equipped).

Maintenance:

Scheduled maintenance tasks, fluid changes, filter replacements, lubrication points, tire pressure checks, brake pad inspection.

Troubleshooting:

Diagnostic procedures for common problems, symptom-based troubleshooting guides, fault code interpretation.

Repair:

Step-by-step instructions for component disassembly, repair, and reassembly for all major systems.

Installation:

Procedures for installing new or replacement parts, including torque specifications.

Diagnostics:

Fault finding, electrical system diagnostics, engine performance diagnosis.

Depth:

Comprehensive, covering basic to advanced repairs and diagnostics for DIY enthusiasts and professional mechanics.

📊 Manual Specifications

File Type:

PDF

Searchability:

Likely searchable text, enabling quick access to information.

Printability:

Designed to be fully printable, allowing users to print specific sections or the entire manual.

Binding:

Not applicable for PDF format, but intended for home printing and binding.

Recommended Paper:

Standard printer paper for home printing.

⚙️ Engine Specifications

Engine Type:

Air-cooled, Evolution V-twin

Displacement:

883cc (53.7 cubic inches)

Bore X Stroke:

3.00 in x 3.562 in (76.2 mm x 90.5 mm)

Compression Ratio:

9.0:1

Valve Train:

Overhead valves (OHV), 2 valves per cylinder

Cooling:

Air-cooled

Horsepower:

Approximately 50-55 HP (at crankshaft, estimates vary by source and tuning)

Torque:

Approximately 53-55 lb-ft @ 3500 RPM (estimates vary by source and tuning)

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI) on some models, Carbureted (Keihin CV 40 on many 2010 XL883 models, confirm specific variant).

Fuel Type:

Unleaded gasoline, minimum 91 octane recommended.

Oil Type:

Harley-Davidson 20W50 SYN3 (or equivalent V-twin motorcycle oil meeting API CI-4/SL standards).

Oil Capacity:

3.0 US quarts (2.8 liters) with filter change.

🔧 Transmission

Transmission Type:

5-speed constant mesh, helical gear

Optional Transmissions:

N/A for factory specification

Clutch:

Wet, multi-plate

Final Drive:

Carbon fiber reinforced belt, 140T rear sprocket, 34T front pulley (standard ratio).

Transmission Oil:

Harley-Davidson Formula+ or Syn3 transmission lubricant.

Transmission Oil Capacity:

1.0 US quart (0.95 liters).

📐 Dimensions

Length:

83.9 inches (2130 mm)

Seat Height Laden:

25.3 inches (643 mm)

Ground Clearance:

4.4 inches (112 mm)

Dry Weight:

Approximately 545 lbs (247 kg)

Gross Vehicle Weight Rating:

Not specified in product info, typically around 900-950 lbs.

Fuel Capacity:

4.5 US gallons (17.0 liters)

Oil Capacity:

3.0 US quarts (2.8 liters) (Engine oil)

🛡️ Safety Features

Safety Ratings:

Motorcycles are not subject to the same crash test ratings as automobiles; safety relies on rider skill and protective gear.

Braking System:

Dual front and single rear hydraulic disc brakes with dual-piston calipers.

Suspension:

Front telescopic forks and rear adjustable shock absorbers for stability and control.

Lighting:

Halogen headlamp, LED taillight, incandescent turn signals.

Frame:

Steel frame designed for rigidity and handling.

💡 Technology Features

Infotainment System:

Basic instrumentation cluster: speedometer, odometer, trip meter, neutral indicator, oil pressure light, high beam indicator, turn signal indicators.

Driver Assistance Features:

None typically featured on this model's base configuration.

Connectivity Features:

None typically featured on this model's base configuration.

🔧 Maintenance

First Service:

Typically around 1,000 miles (1,600 km) for initial break-in service.

Routine Maintenance:

Every 5,000 miles (8,000 km) or annually, whichever comes first, including oil changes, filter replacements, and inspections.

Engine Oil Viscosity:

20W50

Primary Chain Case Fluid:

Harley-Davidson Primary Chaincase Lubricant or HD Formula+.

Brake Fluid:

DOT 4 or DOT 5.1 (check manual for exact specification for the year).

Fork Oil:

Check manual for specific weight and type (often 10W or 15W).

Common Wear Items:

Clutch plates, brake pads, wheel bearings, belt drive components (tension, wear).

Electrical Gremlins:

Intermittent electrical issues can sometimes arise, often related to wiring harness integrity or component failure (e.g., regulator/rectifier).

Carburetor Tuning:

CV carburetor may require periodic adjustment or tuning for optimal performance, especially at altitude or with aftermarket modifications.

Primary Chain Adjustment:

Primary chain tension requires periodic checking and adjustment.

📚 Vehicle History

Brand Origin:

Harley-Davidson Motor Company, founded in Milwaukee, Wisconsin, USA in 1903.

Sportster Lineage:

The XL Sportster line dates back to 1957, evolving into a wide range of models.

Xl883 Positioning:

The XL883 is the entry-level variant of the Sportster family, typically featuring the smaller displacement Evolution engine.

Production Era:

The Evolution engine was introduced in 1986, and the XL883 has been a staple of the Sportster lineup since.

🏆 Awards & Recognition

Brand Recognition:

Harley-Davidson is an iconic brand with a strong global following and a reputation for build quality and classic styling.

Reliability Reputation:

Generally considered reliable with proper maintenance; however, specific model years and components can have varying reputations. This manual aids in maintaining reliability.

Manual Certification:

Factory certified information, reflecting the manufacturer's recommended procedures.