Harley Davidson XL883 2009 Workshop Service Repair Manual

常规价格: $16.99
促销价: $16.99
常规价格
单价: 单价

🏷️ Basic Information Identification Make: Harley-Davidson Model: XL883 Sportster Year: 2009 Codes Engine Family: Evolution (Big Twin derivative) 👋 Introduction Market Position Positioning: The Harley-Davidson XL883 Sportster is a foundational...

21 people are viewing this right now

类型: Motorcycle

斯库: 439297

标签: 2009 Harley Davidson Motorcycle Motorcycles Sportster XL883

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

XL883 Sportster

Year:

Codes

Engine Family:

Evolution (Big Twin derivative)

👋 Introduction

Market Position

Positioning:

The Harley-Davidson XL883 Sportster is a foundational model in the cruiser segment, known for its accessible entry point into Harley-Davidson ownership and classic styling.

Competitive Analysis

Competitors:

Competes with other entry-level to mid-range cruisers from brands like Indian Motorcycle, Yamaha (Bolt series), Honda (Shadow series), and Kawasaki (Vulcan series).

Key Features

Design Philosophy:

Emphasizes a classic, minimalist design with a focus on the iconic V-twin engine and rider-centric experience.

Customization Potential:

Highly popular platform for customization and personalization, a hallmark of the Sportster line.

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Service Repair Manual

Page Count:

Language:

English

File Format:

Delivery Method:

Instant Download

📖 Manual Coverage

Systems Covered

Engine:

Detailed disassembly, assembly, inspection, and repair procedures for the Evolution 883cc V-twin engine.

Fuel System:

Covers fuel injection (EFI) system components, diagnostics, and adjustments, including fuel pump, injectors, and sensors.

Transmission:

Includes procedures for the 5-speed constant mesh transmission, clutch, and final drive.

Electrical System:

Comprehensive coverage of the electrical system, including ignition, lighting, starting, charging, instruments, and wiring diagrams.

Chassis Suspension:

Details on front fork (2009 model typically features 39mm forks), rear shock absorbers, frame, and wheel bearings.

Brakes:

Explains servicing of front and rear brake systems, including hydraulic components, calipers, rotors, and fluid replacement.

Bodywork And Trim:

Covers removal, installation, and adjustment of fenders, fuel tank, seat, handlebars, and other body components.

Procedures Included

Maintenance:

Periodic maintenance schedules, oil changes, filter replacements, spark plug service, and lubrication points.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon issues, with symptom-based troubleshooting guides.

Repair And Rebuild:

Step-by-step instructions for component disassembly, cleaning, inspection, repair, and reassembly.

Adjustments:

Detailed guidance on adjustments for throttle, clutch, brakes, suspension, and electronic systems.

Special Tool Usage:

References to specific Harley-Davidson special service tools required for various procedures, often with accompanying illustrations.

Technical Depth

Depth Of Information:

Comprehensive, from basic maintenance to detailed engine and transmission rebuilds, including diagnostic procedures.

Detail Level:

Extremely detailed with step-by-step instructions, pictorial diagrams, exploded views, and high-resolution photos.

Target Audience:

Professional mechanics and experienced DIY enthusiasts.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable, facilitating quick access to specific information.

Print Quality

Printable:

Yes, all 846 pages are printable.

Illustration Quality:

High quality, including detailed illustrations, exploded diagrams, drawings, and photos.

Binding Type

Binding Description:

N/A (Digital PDF)

Paper Type

Paper Quality:

N/A (Digital PDF)

Compatibility

Operating Systems:

Windows, Mac, Linux OS

Software Requirement:

Adobe Reader

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, Evolution V-twin

Displacement:

883 cc (53.9 cubic inches)

Bore X Stroke:

76.2 mm x 96.8 mm (3.00 in x 3.81 in) - Typical for 883 Evolution

Compression Ratio:

8.8:1 (Typical for 2009 XL883)

Performance

Horsepower:

Approximately 55-57 HP (Varies slightly by specific tuning and dyno).

Torque:

Approximately 54-56 lb-ft @ 3500 RPM (Varies slightly by specific tuning and dyno).

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Ignition System:

High-performance electronic ignition

Cooling System

Cooling Method:

Air-cooled

🔧 Transmission

Standard

Transmission Type:

5-speed, constant mesh

Clutch Type:

Wet, multi-plate

Features

Final Drive:

Carbon-belt, 3.15:1 ratio

📐 Dimensions

Exterior

Length:

87.7 in (2228 mm)

Width:

31.5 in (800 mm)

Height:

47.6 in (1209 mm)

Weights

Dry Weight:

562 lbs (255 kg)

Gvwr:

930 lbs (422 kg)

Payload Capacity:

368 lbs (167 kg)

Fuel Capacity:

4.5 gal (17 L)

Dimensions

Wheelbase:

59.8 in (1520 mm)

Ground Clearance:

4.7 in (119 mm)

Seat Height:

26.1 in (663 mm)

🛡️ Safety Features

Ratings

Crash Test Data:

Motorcycles of this era typically do not undergo standardized crash testing like automobiles. Safety focuses on vehicle stability and braking capabilities.

Active Features

Braking System:

Dual-piston caliper front and rear disc brakes. ABS was an option on some Harley-Davidson models around this time, but not standard on the base XL883.

Lighting:

Halogen headlamp, LED tail lamp, and front/rear turn signals.

Passive Features

Frame Construction:

Steel double-cradle frame provides a robust structure.

Tire Specifications:

Front: MH90-21, Rear: 150/80B16. Proper tire pressure and condition are critical for safety.

💡 Technology Features

Infotainment

Instrumentation:

Classic analog speedometer with integrated odometer, trip meter, and a small digital display for clock and other basic information. Indicator lights for turn signals, oil pressure, engine, etc.

Driver Assistance

ABS Availability:

ABS was an optional feature, not standard on all 2009 XL883 models. The manual will specify if the vehicle is equipped with ABS.

Connectivity

Diagnostic Ports:

The manual will detail the diagnostic system, likely referring to Harley-Davidson's proprietary diagnostic connector for system checks and fault code retrieval.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000 miles (8,000 km) or 6 months, whichever comes first, for the engine oil.

Primary Chain Tensioner:

Requires inspection and adjustment at intervals specified in the manual, often around 10,000-20,000 miles, due to potential wear.

Spark Plugs:

Inspection and replacement at intervals such as 10,000 miles (16,000 km).

Belt Drive Tension:

Regular checks and adjustment of belt tension are critical for longevity.

Fluid Specifications

Engine Oil:

Harley-Davidson SYN3 (20W50) or equivalent recommended SAE 20W50 motorcycle oil meeting Harley-Davidson specifications.

Primary Chain Case Oil:

Harley-Davidson primary chain case lubricant or equivalent SAE 80W-90 gear oil.

Transmission Oil:

Harley-Davidson Syn-3 or equivalent SAE 80W-90 gear oil meeting GL-5 specifications.

Brake Fluid:

DOT 4 brake fluid.

Fork Oil:

Refer to manual for specific weight (e.g., 10W or 15W fork oil), capacity per fork leg.

Known Issues

Primary Chain Tensioner Wear:

The hydraulic tensioner in the primary drive can wear over time, leading to noise and potential damage if not addressed. Manual details inspection and replacement.

Rocker Box Gaskets:

Potential for minor oil leaks from rocker box gaskets, particularly with age and mileage. The manual covers replacement procedures.

Electrical Connections:

As with many motorcycles of this era, ensuring clean and secure electrical connections is important to prevent intermittent issues.

📚 Vehicle History

Brand Heritage

Brand History:

Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its V-twin engines and distinct cruiser styling.

Model Evolution

Sportster Lineage:

The Sportster line, introduced in 1957, is one of Harley-Davidson's longest-running models. The XL883 represents a continuation of this heritage, evolving through various engine sizes and styling updates.

Production

Manufacturing Location:

Harley-Davidson motorcycles are primarily manufactured in the United States.

Production Period:

The 2009 model year falls within the period when Harley-Davidson was solidifying its modern Evolution engine platform across its model range.

🏆 Awards & Recognition

Recognitions

Model Accolades:

While specific awards for the 2009 XL883 might not be widely publicized, the Sportster line consistently receives praise for its timeless design, accessible performance, and strong community following.

Ratings

Owner Satisfaction:

Harley-Davidson Sportsters generally score well in owner satisfaction surveys, particularly regarding styling, customization, and the riding experience.