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Harley Davidson XL883L 2010 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: XL883L Year: 2010 Series: Sportster Market Segment: Cruiser Trim Level: Low Generation Generation Designation: Fifth Generation Sportster Codes Vehicle Identification Number Vin Prefix:...
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类型: Motorcycle
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Harley Davidson XL883L 2010 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
XL883L
Year:
2010
Series:
Sportster
Market Segment:
Cruiser
Trim Level:
Low
Generation
Generation Designation:
Fifth Generation Sportster
Codes
Vehicle Identification Number Vin Prefix:
1HD
👋 Introduction
Market Position
Vehicle Positioning:
The XL883L 'Low' Sportster is positioned as an accessible, stylish cruiser, emphasizing rider comfort and ease of use, particularly for those with shorter inseams or who prefer a more relaxed riding posture.
Competitive Analysis
Direct Competitors:
Indian Scout, Triumph Bonneville T100, Yamaha Bolt, Honda Shadow.
Key Features
Model Specific Features:
Lower seat height, lower center of gravity, accessible controls, refined Evolution engine.
Manual Value Proposition
Target User:
DIY mechanics, independent repair shops, and Harley-Davidson enthusiasts seeking comprehensive technical data.
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
Comprehensive service and repair for Harley-Davidson XL883L, 2010 Model Year.
Page Count
Estimated Page Count:
400-600 Pages (typical for this type of manual)
Manual Type
Manual Classification:
Service Repair Workshop Manual
Language
Primary Language:
English
Format
Digital Format:
PDF (Searchable, Printable)
📖 Manual Coverage
Systems Covered
Powertrain Systems:
Engine (Evolution V-Twin), Transmission (5-speed Cruise Drive), Clutch, Final Drive.
Chassis Systems:
Frame, Suspension (Front and Rear), Steering, Wheels, Tires, Brakes (Front and Rear Hydraulic).
Electrical Systems:
Ignition, Lighting, Instrumentation, Battery, Charging System, Starting System, Wiring Diagrams.
Fuel System:
Fuel Injection (Electronic Sequential Port Fuel Injection - ESPFI), Fuel Tank, Fuel Pump, Fuel Lines.
Exhaust System:
Exhaust Pipes, Mufflers, Catalytic Converter (if equipped).
Bodywork And Trim:
Fenders, Tank, Seat, Handlebars, Controls, Mirrors, Footpegs/Floorboards.
Procedures Included
Routine Maintenance:
Oil Changes, Filter Replacements, Spark Plug Service, Chain/Belt Adjustment, Brake Fluid Flush, Tire Pressure Checks.
Troubleshooting:
Diagnostic Flowcharts, Symptom-Based Problem Identification, Fault Code Interpretation (if applicable to EFI system).
Repair And Rebuild:
Engine disassembly/reassembly, Transmission overhaul, Brake caliper service, Suspension fork rebuild.
Electrical Diagnostics:
Component testing, Wiring harness inspection, Diagnostic connector access and interpretation.
Special Tools:
Identification and usage of Harley-Davidson specific tools required for certain procedures.
Technical Depth
Diagnostic Capability:
Advanced diagnostics for EFI systems, ignition timing, and sensor readings.
Rebuild Capability:
Full engine rebuild procedures, including torques, clearances, and assembly sequences.
Customization Support:
Information on component specifications that may be relevant for aftermarket upgrades or modifications.
📊 Manual Specifications
File Format
Document Quality:
High-resolution scans/digital native, clear text, and legible diagrams.
Searchability:
Fully searchable text for quick information retrieval.
Print Quality
Print Readability:
Optimized for printing, with clear graphics and well-formatted text.
Binding Type
Digital File Type:
PDF (Portable Document Format)
Paper Type
Analog Manual Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Evolution V-Twin
Displacement:
883 cc (53.9 cubic inches)
Bore X Stroke:
3.00 in x 3.75 in (76.2 mm x 95.25 mm)
Compression Ratio:
8.8:1
Valvetrain:
Overhead valves (OHV), 2 valves per cylinder
Carburetion:
Electronic Sequential Port Fuel Injection (ESPFI)
Performance
Horsepower Estimated:
Approx. 53-55 HP (at crankshaft)
Torque Estimated:
Approx. 65-70 ft-lbs (at crankshaft)
Fuel System
Fuel Tank Capacity:
4.5 US gallons (17.0 L)
Fuel Type Recommendation:
Premium Unleaded Gasoline (91 octane or higher recommended)
🔧 Transmission
Standard
Transmission Type:
5-speed Cruise Drive
Features
Clutch Type:
Clutched, multi-plate, wet
Final Drive:
Carbon fiber reinforced, enclosed belt drive
📐 Dimensions
Exterior
Overall Length:
88.5 in (2248 mm)
Seat Height Laden:
25.6 in (650 mm)
Ground Clearance:
4.1 in (104 mm)
Weights
Dry Weight:
545 lbs (247 kg)
Gross Vehicle Weight Rating Gvwr:
932 lbs (422 kg)
Wheels And Tires
Front Tire Size:
100/90-19 57H
Rear Tire Size:
150/80-16 71H
Front Wheel Type:
Laced Steel
Rear Wheel Type:
Laced Steel
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycles are not typically rated by organizations like NHTSA or IIHS)
Active Features
Braking System:
Hydraulic disc brakes, front and rear. Dual piston front caliper, single piston rear caliper.
Optional ABS:
Anti-lock Braking System (ABS) may have been an option for certain markets/trims, consult specific VIN.
Passive Features
Lighting:
Halogen headlight, LED tail light, amber incandescent turn signals.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer with LCD odometer, tachometer (optional or integrated depending on specific configuration), fuel gauge, indicator lamps.
Driver Assistance
ABS Availability:
ABS was an available option for the 2010 XL883L model.
Connectivity
Diagnostic Ports:
ECM diagnostic connector for use with Harley-Davidson Diagnostic Tool (requires specific adapter and software).
🔧 Maintenance
Service Intervals
Initial Service Mileage:
1000 miles (1600 km) or 6 months, whichever comes first.
Subsequent Service Mileage:
Every 5000 miles (8000 km) or 12 months thereafter.
Engine Oil Change Interval:
Every 5000 miles (8000 km) or 12 months.
Fluid Specifications
Engine Oil Type:
Harley-Davidson Genuine V-Twin Synthetic Oil SAE 20W-50 or equivalent API GL-5 rated motorcycle oil.
Engine Oil Capacity:
3.0 US quarts (2.8 L) with filter change.
Transmission Oil Type:
Harley-Davidson Transmission Fluid, SAE 85W-140 or equivalent API GL-5 rated gear oil.
Transmission Oil Capacity:
2.8 US pints (1.3 L)
Primary Chain Case Oil Type:
Harley-Davidson Genuine Primary Chain Case Oil or equivalent motorcycle primary fluid.
Primary Chain Case Oil Capacity:
2.4 US quarts (2.3 L)
Brake Fluid Type:
DOT 4 recommended (check specific recommendations for ABS if equipped).
Known Issues
Common Wear Items:
Clutch plates, brake pads, tires, wheel bearings, fork seals, belt drive.
Potential Electrical Issues:
Battery charging system components (stator, regulator), wiring harness integrity (especially with aftermarket accessories).
Engine Performance Considerations:
Carbon buildup in combustion chambers, fuel injector servicing, proper spark plug gap maintenance.
Maintenance Parts Lookup
Oil Filter Part Number:
Harley-Davidson Part Number 63796-77A (or equivalent aftermarket)
📚 Vehicle History
Brand Heritage
Harley Davidson Founding:
Founded in 1903 by William S. Harley and Arthur Davidson.
Model Evolution
Sportster Lineage:
The Sportster line, introduced in 1957, is Harley-Davidson's longest-running model line, known for its V-twin engines and accessible platform. The XL883L represents a modern iteration focused on comfort and rider-friendliness.
Production
Manufacturing Location:
United States (Milwaukee, Wisconsin)
🏆 Awards & Recognition
Recognitions
Harley Davidson Market Recognition:
Harley-Davidson consistently ranks high in brand loyalty and recognized for its iconic styling and V-twin engine characteristics.
Ratings
Rider Magazine Reviews:
Sportster models are generally praised for their handling, customization potential, and classic American motorcycle appeal.
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