Harley Davidson XLH 883 1100cc 4 Speed 1986 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: XLH 883/1100 Year: 1986 Variant: 4 Speed Transmission Engine Displacement Cc: 883cc / 1100cc Codes Vin Code: Refer to specific model year VIN...

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类型: Motorcycle

斯库: 472901

标签: 1986 Harley Davidson Misc Motorcycle Motorcycles XLH 1100 XLH 883

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

XLH 883/1100

Year:

Variant:

4 Speed Transmission

Engine Displacement Cc:

883cc / 1100cc

Codes

Vin Code:

Refer to specific model year VIN decoding in manual

👋 Introduction

Market Position

Category:

Cruiser Motorcycle

Target Audience:

Harley-Davidson Sportster owners, mechanics, enthusiasts

Competitive Analysis

Competitors:

Other 80s American and Japanese V-twin cruisers (e.g., Yamaha Virago, Honda Shadow, Kawasaki Vulcan)

Key Features

Engine Design:

Air-cooled V-twin (Evolution 'Blockhead' engine introduced in 1984 for Sportsters)

Transmission Type:

4-speed, chain final drive

Frame:

Steel frame, cradle type

Styling:

Classic Harley-Davidson Sportster styling

📋 Manual Details

Coverage Areas

All Systems:

Engine Service:

Comprehensive

Transmission Service:

Comprehensive (4-Speed)

Electrical System:

Complete Diagnostics and Repair

Chassis And Suspension:

Detailed Procedures

Brake System:

Service and Repair

Fuel System:

Carburetor and Fuel Delivery

Bodywork And Trim:

Assembly, Disassembly, and Refinishing

Page Count

Estimated Pages:

High (typically 300-500+ for this era and scope)

Manual Type

Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Evolution Engine (Ironhead), top-end, bottom-end, lubrication, cooling, timing

Transmission:

4-Speed Constant Mesh Gearbox, clutch, primary drive, shifting mechanisms

Electrical:

Ignition system (points/electronic), charging system (alternator/generator), lighting, starter, wiring diagrams

Fuel System:

Keihin Butterfly Carburetor (e.g., CV type common on 1100cc models), fuel tanks, petcock, fuel lines

Suspension:

Front fork (telescopic), rear shock absorbers, swingarm, bearings

Brakes:

Front disc brake, rear drum brake (or disc depending on specific sub-model), hydraulic system, caliper/drum service

Wheels And Tires:

Wheel bearing service, spoke maintenance, tire inspection and replacement

Frame And Body:

Frame inspection, body panel removal/installation, seat, fenders, fuel tank mounting

Exhaust System:

Muffler and pipe inspection, gasket replacement

Procedures Included

Maintenance:

Oil changes, filter replacements, chain adjustment, spark plug service, battery care

Troubleshooting:

System-by-system diagnostic charts and symptom-based fault finding

Repair:

Engine rebuild, transmission overhaul, brake caliper rebuilding, electrical component replacement

Reassembly:

Detailed step-by-step instructions with torque specifications

Adjustments:

Carburetor tuning, ignition timing, clutch, throttle, brake adjustments

Torque Specifications:

Comprehensive list for all critical fasteners

Technical Depth

Depth:

Comprehensive, covering routine maintenance to full engine and transmission rebuilds

Diagnostics:

Advanced electrical and mechanical diagnostic procedures

Wiring Diagrams:

Detailed and color-coded (if originally provided in factory documentation)

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Searchable Text:

Likely Searchable (depending on scan quality)

Print Quality

Quality:

Digital, quality dependent on original source and scanning

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, 45-degree V-twin, pushrod actuated overhead valves

Engine Family:

Evolution (XL)

Bore X Stroke 883:

76.2 mm x 96.8 mm (3.00 in x 3.81 in)

Bore X Stroke 1100:

80.5 mm x 100.6 mm (3.17 in x 3.96 in)

Compression Ratio 883:

Approximately 8.0:1

Compression Ratio 1100:

Approximately 8.4:1

Performance

Horsepower 883 Est:

Approx. 55-60 HP

Torque 883 Est:

Approx. 60-65 lb-ft

Horsepower 1100 Est:

Approx. 65-70 HP

Torque 1100 Est:

Approx. 70-75 lb-ft

Fuel System

Carburetor Type:

Single Keihin Butterfly Carburetor (e.g., CV type common on 1100)

Fuel Type:

Unleaded gasoline, 87 octane minimum

Fuel Tank Capacity:

Typically 3.0-3.3 gallons (11.4-12.5 liters)

Oil System

Oil Type:

Harley-Davidson 20W50 Motorcycle Oil (or equivalent API SG/SH)

Oil Capacity:

Approx. 3 US quarts (2.8 Liters)

🔧 Transmission

Standard

Type:

4-speed, constant mesh, helical gear, foot shift

Clutch:

Wet, multi-plate

Final Drive:

Chain drive

Features

Primary Drive Ratio:

Refer to manual for specific models

Gear Ratios:

Refer to manual for specific models

Transmission Fluid Type:

Harley-Davidson Transmission Fluid (or equivalent SAE 75W90 GL-4)

Transmission Fluid Capacity:

Approx. 24 US fluid ounces (0.7 Liters)

📐 Dimensions

Exterior

Wheelbase:

Approximately 57.5 inches (1460 mm)

Length:

Approximately 85 inches (2159 mm)

Seat Height:

Approximately 26 inches (660 mm) unladen

Weights

Dry Weight:

Approximately 450-470 lbs (204-213 kg)

Gross Vehicle Weight Rating:

Refer to vehicle VIN plate/manual

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (Motorcycle safety is primarily rider-dependent)

Active Features

Braking System:

Single front disc brake, rear drum brake (some later 1100 models may have rear disc)

Passive Features

Lighting:

Headlight, tail light, brake light, turn signals

Mirrors:

Handlebar-mounted mirrors

💡 Technology Features

Infotainment

System:

None (Analog instrumentation: speedometer, odometer, tachometer on some models)

🔧 Maintenance

Service Intervals

Initial Service:

Refer to owner's manual, typically around 1,000 miles

Oil Change Interval:

Every 2,000-3,000 miles or annually

Primary Chain Adjustment:

Check and adjust every 5,000 miles or as needed

Spark Plug Replacement:

Every 10,000 miles

Drive Chain Lubrication:

Every 500 miles and after riding in rain

Fluid Specifications

Engine Oil:

Harley-Davidson 20W50 Motorcycle Oil (or equivalent API SG/SH)

Transmission Oil:

Harley-Davidson Transmission Fluid (or equivalent SAE 75W90 GL-4)

Primary Chain Case Oil:

Harley-Davidson Primary Chaincase Lubricant (or equivalent SAE 85W140)

Brake Fluid:

DOT 3 or DOT 4 (verify specific requirements in manual)

Known Issues

Oil Leaks:

Common with age; gasket and seal wear (e.g., primary gasket, crankcase seals).

Carburetor Issues:

Idle stability, jetting for altitude/mods, diaphragm wear (if CV carb).

Electrical Conductivity:

Corrosion on connectors, aging wiring insulation.

Transmission Engagement:

Notchy shifting or difficulty finding neutral due to wear or adjustment.

Pushrod Tubes:

Seals can degrade leading to oil leaks.

Rear Brake Drum:

Wear on the drum or shoes can affect braking performance.

📚 Vehicle History

Brand Heritage

Brand Origin:

American, founded 1903

Model Evolution

Sportster Lineage:

The Sportster line dates back to 1957, evolving through various engine displacements and configurations.

Evolution Engine:

The Evolution 'Blockhead' engine replaced the Shovelhead in Sportsters starting in 1984, offering improved reliability and performance.

883 Vs 1100:

The 1100cc model was introduced as a performance option alongside the 883cc model in the early Evolution era.

Production

Manufacturing Location:

Milwaukee, Wisconsin, USA

Production Years:

Sportster 883/1100 models produced through the 1980s and beyond

🏆 Awards & Recognition

Recognitions

Classic Status:

Iconic status within the motorcycle community, a classic American V-twin.

Ratings

Reliability Perception:

Generally considered robust for its era, though requires diligent maintenance. Evolution engine marked a significant improvement.

Certifications

NHTSA Safety Rating:

N/A (Motorcycle)