Target Audience:
Mechanics and DIY enthusiasts seeking comprehensive repair information for the Harley-Davidson XR1200X Sportster.
Manual Value Proposition:
Provides exhaustive, step-by-step procedures and detailed technical data essential for accurate servicing and repairs, aiming to achieve factory-level results.
Ease Of Use:
Designed for simplicity and clarity, enabling even less experienced personnel to perform satisfactory service.
Completeness:
Claims 100% completeness and intactness, with no missing pages or sections.
Accessibility:
Instant download provides immediate access to critical repair information.
Main Coverage:
Repair, maintenance, adjustments, troubleshooting, installation, and removal of vehicle components.
Specific Systems:
Engine, transmission, chassis, electrical, suspension, braking, fuel system, bodywork.
Type:
Workshop Service Manual / Repair Manual
Powertrain:
Engine (disassembly, assembly, troubleshooting, tuning), Fuel System (injection, components), Exhaust System.
Drivetrain:
Transmission (internal components, operation), Clutch, Final Drive (belt drive).
Chassis:
Frame, Suspension (front forks, rear shock absorbers), Steering System, Wheels, Tires.
Brakes:
Front and Rear Brake Systems (hydraulic components, caliper service, master cylinder, bleeding procedures).
Electrical:
Ignition System, Lighting System, Starting System, Charging System, Wiring Diagrams, Diagnostic Codes.
Bodywork:
Body panels, fairings, seat, fuel tank removal/installation, cosmetic repairs.
Maintenance:
Routine checks, lubrication, filter changes, fluid level checks, periodic maintenance schedules.
Repair:
Step-by-step repair procedures for all major components and systems.
Troubleshooting:
Diagnostic procedures for common and uncommon problems, fault finding guides.
Adjustments:
Carburetor/fuel injection synchronization, valve clearance adjustment, clutch and brake lever adjustments, suspension settings.
Installation Removal:
Detailed instructions for component removal and installation.
Specifications:
Torque values, clearances, fluid capacities, wear limits, electrical specifications.
Diagnostic Capability:
Advanced diagnostics, fault code interpretation, electrical system testing.
Rebuild Procedures:
Comprehensive instructions for engine and transmission rebuilds.
Pictorial Guidance:
Detailed illustrations, exploded diagrams, drawings, and photographs.
Special Tools:
Identification and usage instructions for specialized service tools.
Printability:
Yes, all pages are printable.
Readability:
Searchable text, zoomable on compatible devices/software.
Delivery Method:
Instant Download
Physical Binding:
Not applicable (digital format)
Digital Paper Type Equivalent:
High-resolution PDF suitable for clear on-screen viewing and printing.
Operating Systems:
Windows, Mac, Linux OS.
Required Software:
Adobe Reader (or compatible PDF viewer).
Engine Type:
Liquid-cooled, V-twin, 4-stroke
Displacement:
1199.8 cc (73.2 cu in)
Bore X Stroke:
100.0 mm x 95.0 mm (3.94 in x 3.74 in)
Valve Train:
Pushrod-actuated overhead valves with hydraulic valve lifters, 2 valves per cylinder
Horsepower:
Approximately 96 hp @ 7500 rpm (rated)
Torque:
Approximately 77 ft-lbs @ 6000 rpm (rated)
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane recommended
Ignition:
Dual-fire, non-wasted spark ignition
Length:
Approximately 87.3 in (2217 mm)
Width:
Approximately 35.0 in (889 mm) at handlebars
Height:
Approximately 49.6 in (1260 mm) to top of windshield (if equipped)
Dry Weight:
Approximately 515 lbs (233.6 kg)
Gross Vehicle Weight Rating:
Not specified in provided text
Safety Certification:
Not specified in provided text
Braking System:
Dual disc front brakes, Single disc rear brake. ABS not standard.
Suspension Design:
Sport-tuned suspension with adjustable front forks and rear shock absorbers.
Lighting:
Halogen headlight, LED taillight.
Instrumentation:
Analog tachometer, digital speedometer, odometer, trip meters, gear position indicator, clock, fuel level warning light, engine diagnostic indicator.
ABS:
Anti-lock Braking System (ABS) was an option on some XR1200X models, or standard on certain market variants. Not universally standard.
Diagnostics:
On-board diagnostics system with fault codes accessible via the diagnostic port, which this manual will detail.
Oil Change:
Refer to manual for specific intervals, typically every 5,000 miles or annually.
Primary Chain Tensioner:
Check and adjust as needed, typically at 10,000-mile intervals or if noise is present.
Spark Plugs:
Replace as per manual recommendation, typically every 10,000-15,000 miles.
Engine Oil:
Consult manual for specific Harley-Davidson recommended oil, typically a V-twin specific 20W-50 synthetic or semi-synthetic. Capacity approx. 3.5 quarts.
Transmission Oil:
Consult manual for specific Harley-Davidson transmission lubricant. Capacity approx. 1 quart.
Primary Chain Case Oil:
Consult manual for specific Harley-Davidson primary chain case lubricant. Capacity approx. 1.1 quarts.
Brake Fluid:
DOT 4 hydraulic fluid for clutch and brake systems.
Engine Vibration:
Some owners report higher than expected engine vibration at certain RPMs, which can be addressed through balancing or engine mount checks.
Fueling Characteristics:
Early models or those with aftermarket exhausts might require ECU remapping for optimal fueling and to prevent popping on deceleration.
Suspension Tuning:
While the XR1200X features adjustable suspension, some riders may find tuning critical for optimal performance and comfort, especially for varied riding conditions.
Manufacturer:
Harley-Davidson Motor Company, founded in 1903.
Xr Series:
The XR line originates from Harley-Davidson's successful flat track racing heritage. The XR1200 and XR1200X were developed as a modern interpretation of this racing DNA, blending classic Harley-Davidson styling with performance-oriented components.
Xr1200X Distinction:
The 'X' designation typically signifies a sportier, more performance-focused variant, often featuring upgraded suspension and braking components compared to the standard XR1200.
Production Period:
The XR1200 and XR1200X were produced from 2008 to 2013. The XR1200X was primarily sold in European markets, with a limited release in North America.
Manufacturing Location:
United States and potentially other global assembly locations depending on the market.
Editorial Reviews:
The XR1200X was generally well-received by motorcycle press for its performance-oriented chassis, potent engine, and unique styling, often praised for its handling characteristics compared to traditional Harley-Davidson models.
Performance Benchmark:
Positioned as Harley-Davidson's answer to the European sport naked segment, competing with models from Triumph, Ducati, and Aprilia in terms of performance and handling.
Emission Standards:
Designed to meet emissions standards applicable at the time of its release in its target markets.
