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2006 HARLEY SOFTAIL FLHTCUI ULTRA Classic ELECTRA GLIDE Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHTCUI Ultra Classic Electra Glide Year: 2006 Model Code: FLHTCUI Family: Touring Chassis Type: Softail 👋 Introduction Market Position Category: Full-dress touring motorcycle...
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2006 HARLEY SOFTAIL FLHTCUI ULTRA Classic ELECTRA GLIDE Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHTCUI Ultra Classic Electra Glide
Year:
2006
Model Code:
FLHTCUI
Family:
Touring
Chassis Type:
Softail
👋 Introduction
Market Position
Category:
Full-dress touring motorcycle
Target Audience:
Long-distance touring riders, enthusiasts seeking premium comfort and features.
Competitive Analysis
Competitors:
Honda Gold Wing, Indian Roadmaster, Victory Vision.
Key Features
Premium Touring:
Flagship touring model with extensive comfort and convenience features for long-distance travel.
Comfort Features:
Full fairing with fairing lowers, large windscreen, comfortable seating for rider and passenger, ample luggage capacity (saddlebags and tour pak).
📋 Manual Details
Coverage Areas
Covered Models:
2006 Harley-Davidson FLHTCUI Ultra Classic Electra Glide
Page Count
Page Count:
Approximately 800+
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, inspection, and repair procedures for the Twin Cam 88B engine.
Fuel System:
Fuel injection system (EFI), fuel pump, fuel filter, fuel tank, and throttle body.
Ignition System:
Ignition module, spark plugs, ignition coils, and related wiring.
Transmission:
5-speed Cruise Drive transmission, clutch, primary drive, and final drive.
Brakes:
Front and rear brake systems, including hydraulic lines, calipers, master cylinders, and brake fluid specifications.
Suspension:
Front fork (41.3mm telescopic), rear shock absorbers, and related adjustments.
Electrical System:
Complete electrical system, including battery, charging system, lighting, starter, horn, instrumentation, and accessory circuits.
Body Chassis:
Frame, fairing, saddlebags, tour pak, seat, handlebars, and related body components.
Wheels Tires:
Wheel specifications, bearing maintenance, and tire pressure recommendations.
Heating Cooling:
Engine cooling system (air-cooled), but includes HVAC system for cabin comfort.
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), and diagnostic procedures for various systems.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, lubrication, and general inspection procedures.
Major Repairs:
Engine rebuild, transmission overhaul, clutch replacement, and suspension component replacement.
Troubleshooting:
Step-by-step guidance for diagnosing and resolving common and uncommon issues.
Electrical Troubleshooting:
Wiring diagrams, component testing, and fault finding for electrical circuits.
Component Replacement:
Detailed instructions for replacing virtually every serviceable component on the motorcycle.
Specifications:
Torque values, clearances, fluid capacities, and other critical specifications.
Technical Depth
Depth:
Comprehensive, covering everything from basic rider maintenance to complete engine and transmission rebuilds.
Diagnostic Capabilities:
Advanced diagnostic procedures, including use of Harley-Davidson diagnostic tools (where applicable to the 2006 model).
Diagrams Illustrations:
Includes detailed diagrams, exploded views, and illustrations to clarify procedures.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Fully searchable text for quick access to information.
Print Quality
Print Quality:
High-resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 88B V-twin
Displacement:
1450cc (88 cubic inches)
Bore X Stroke:
3.75 in. x 4.00 in. (95.25 mm x 101.6 mm)
Compression Ratio:
8.8:1
Valvetrain:
Overhead valves (OHV), 2 valves per cylinder
Performance
Horsepower:
Estimated 65-70 HP (at crankshaft, figures vary)
Torque:
Estimated 85-90 lb-ft (at crankshaft, figures vary)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 87 octane
Oil System
Oil Type Capacity:
Requires Harley-Davidson SYN3 or compatible motorcycle synthetic oil; capacity approx. 4 US quarts (3.8 liters) with filter change.
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh, helical gears
Gear Ratios:
1st: 9.312, 2nd: 6.790, 3rd: 4.757, 4th: 3.750, 5th: 3.150 (Subject to variation, refer to manual for exact ratios)
Clutch Type:
Clutch, wet, multi-plate, compensator and primary drive system.
Features
Final Drive:
Cruise Drive 6-speed transmission (Note: The product name states Softail FLHTCUI, but the 2006 FLHTCUI is a Touring model with a 6-speed transmission. The 'Softail' designation in the product name might be an error. The manual covers the correct FLHTCUI model).
Transmission Fluid:
Harley-Davidson Formula+ Transmission Oil or equivalent; capacity approx. 2.5 US quarts (2.4 liters).
📐 Dimensions
Exterior
Length:
102.2 in. (2596 mm)
Width:
38.0 in. (965 mm)
Height:
54.5 in. (1384 mm)
Wheelbase:
63.5 in. (1613 mm)
Weights
Dry Weight:
Approx. 822 lbs (373 kg)
Gross Vehicle Weight Rating:
Approx. 1360 lbs (617 kg)
Cargo
Saddlebag Capacity:
Approx. 2.2 cu ft per saddlebag
Tour Pak Capacity:
Approx. 2.5 cu ft
Fuel Capacity
Fuel Tank Capacity:
5.0 US gallons (18.9 L)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycles are not subject to the same crash testing standards as passenger cars)
Active Features
Braking System:
Integrated hydraulic disc brakes front and rear, dual front discs.
Lighting:
Halogen headlight, auxiliary passing lamps, LED taillight, and turn signals.
Passive Features
Chassis Design:
Robust steel frame for stability.
Cruise Control:
Standard electronic cruise control for highway stability and reduced rider fatigue.
💡 Technology Features
Infotainment
Audio System:
Integrated AM/FM/WB radio with CB/Intercom, CD player, and passenger audio controls.
Speakers:
Fairing-mounted speakers and rear tour pak speakers.
Driver Assistance
Cruise Control:
Electronic cruise control.
Connectivity
Cb Intercom:
Integrated CB radio and intercom system for communication.
🔧 Maintenance
Service Intervals
Initial Service:
First service typically at 1,000 miles (1,600 km).
Routine Oil Change:
Every 5,000 miles (8,000 km) or annually, whichever comes first.
Transmission Oil Change:
Every 10,000 miles (16,000 km) or annually.
Primary Chain Case Oil Change:
Every 10,000 miles (16,000 km) or annually.
Spark Plug Replacement:
Typically every 20,000 miles (32,000 km), refer to manual for specific plug type and gap.
Fluid Specifications
Engine Oil:
Harley-Davidson SYN3 or equivalent SAE 20W-50 motorcycle synthetic oil.
Transmission Fluid:
Harley-Davidson Formula+ Transmission Lubricant or equivalent.
Primary Chain Case Fluid:
Harley-Davidson Formula+ Transmission Lubricant or equivalent.
Brake Fluid:
DOT 4, Harley-Davidson Premium Brake Fluid or equivalent.
Known Issues
Cam Chain Tensioners:
Early Twin Cam models (including some 2006 engines) can experience wear on the cam chain tensioners, potentially leading to noise or damage. The manual will guide inspection and replacement.
Crankshaft Position Sensor:
Some models may experience issues with the crankshaft position sensor, affecting engine performance. Troubleshooting is covered.
Air Suspension:
While the 2006 FLHTCUI did not have standard air suspension, some aftermarket systems might be present. Manual focuses on factory components.
📚 Vehicle History
Brand Heritage
Brand Origin:
Founded in 1903 in Milwaukee, Wisconsin, USA.
Reputation:
Iconic American motorcycle manufacturer known for its V-twin engines and cruiser/touring motorcycles.
Model Evolution
Electra Glide Lineage:
The Electra Glide nameplate has been a cornerstone of Harley-Davidson's touring lineup since the late 1960s, evolving significantly over decades.
Twin Cam Era:
The 2006 model features the Twin Cam 88B engine, a significant update from previous Evolution engines, offering more power and refinement.
Ultra Classic Positioning:
The Ultra Classic designation signifies the pinnacle of Harley-Davidson touring comfort, featuring the most comprehensive amenities.
Production
Manufacturing Location:
York, Pennsylvania, USA and Milwaukee, Wisconsin, USA.
Production Years For Model Variant:
The FLHTCUI Ultra Classic Electra Glide was produced in various iterations from the early 2000s through 2006 before receiving further updates.
🏆 Awards & Recognition
Recognitions
Brand Awards:
Harley-Davidson consistently ranks high in customer satisfaction and brand loyalty awards within the motorcycle industry.
Ratings
Motorcycle Reviews:
The 2006 Ultra Classic Electra Glide was widely praised in contemporary reviews for its comfort, touring capabilities, and extensive features.
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