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Harley Sportster 1200 Seventy-Two 2013 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Sportster 1200 Seventy-Two Year: 2013 Codes Vin Prefix: 1HD4 👋 Introduction Market Position Positioning: Cruiser, retro-styled motorcycle, popular for customization and accessible performance...
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类型: Motorcycle
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斯库: 484832
Harley Sportster 1200 Seventy-Two 2013 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Sportster 1200 Seventy-Two
Year:
2013
Codes
Vin Prefix:
1HD4
👋 Introduction
Market Position
Positioning:
Cruiser, retro-styled motorcycle, popular for customization and accessible performance
Competitive Analysis
Competitors:
Other Harley-Davidson Sportster models, Indian Scout, Triumph Bonneville, Yamaha Bolt
Key Features
Seventy Two Features:
Chrome exhaust, 70s-inspired styling, peanut fuel tank, taller handlebars, whitewall tires
Platform:
Part of the long-standing Sportster family, known for its character and V-twin rumble
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Maintenance, Troubleshooting
Secondary Coverage:
Diagnostics, Electrical Systems, Component Overhaul
Page Count
Estimated Pages:
Approximately 500-700
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Engine assembly, disassembly, top-end, bottom-end, lubrication, cooling (air-cooled)
Transmission:
Transmission assembly, disassembly, clutch, gear shifting mechanisms
Fuel System:
Fuel injection system (EFI), fuel pump, fuel filter, throttle body
Ignition System:
Ignition coils, spark plugs, ignition control module
Electrical System:
Wiring diagrams, battery, charging system (alternator, regulator/rectifier), lighting, starter motor, switches, sensors
Suspension:
Front forks (telescopic), rear shock absorbers, adjustments
Brakes:
Front and rear brake calipers, master cylinders, brake lines, hydraulic system bleeding, pad replacement
Wheels Tires:
Wheel removal/installation, bearing service, tire pressure, specifications
Frame Bodywork:
Frame components, fenders, fuel tank, seat, handlebars, controls, exhaust system
Diagnostics:
Troubleshooting charts, diagnostic trouble codes (DTCs), sensor data interpretation
Procedures Included
Maintenance:
Oil changes, filter replacement, spark plug replacement, drive belt inspection/adjustment, brake fluid flush
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon issues
Repair:
Detailed instructions for component removal, repair, and reinstallation
Rebuilds:
Complete engine and transmission rebuild procedures
Adjustments:
Clutch adjustment, throttle cable adjustment, suspension preload adjustment
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to complete engine overhauls and advanced diagnostics
Diagrams Illustrations:
Includes detailed diagrams, exploded views, and step-by-step illustrations
Torque Specifications:
Provides precise torque values for all critical fasteners
Electrical Schematics:
Includes detailed, full-color wiring diagrams
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Text-searchable PDF for quick information retrieval
Print Quality
Quality:
High-resolution, suitable for printing individual pages or the entire manual
Binding Type
Binding:
N/A (Digital PDF Format)
Paper Type
Paper:
N/A (Digital PDF Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Evolution V-twin
Displacement:
1202 cc (73.3 cubic inches)
Bore X Stroke:
3.5 in. x 3.8125 in. (88.9 mm x 96.8 mm)
Compression Ratio:
9.7:1
Valvetrain:
Overhead valves (OHV), 2 valves per cylinder
Performance
Horsepower Est:
Approx. 67 hp @ 5500 rpm
Torque Est:
Approx. 70 ft-lbs @ 3500 rpm
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Capacity:
2.1 gallons (7.9 liters)
Fluid Specifications
Engine Oil Type:
Harley-Davidson Genuine V-Twin 20W50 (or equivalent API CG-4 specification)
Engine Oil Capacity:
2.7 US quarts (2.5 liters) with filter change
Primary Chain Case Oil Type:
Harley-Davidson Genuine Formula+ (or equivalent SAE 50 motorcycle primary lubricant)
Primary Chain Case Oil Capacity:
2.7 US quarts (2.6 liters)
🔧 Transmission
Standard
Type:
5-speed constant mesh
Drive Type:
Clutch and primary drive (chain), final drive (belt)
Features
Clutch Type:
Wet, multi-plate
Fluid Specifications
Transmission Oil Type:
Harley-Davidson Genuine Formula+ (or equivalent SAE 50 motorcycle transmission lubricant)
📐 Dimensions
Exterior
Length:
91.5 inches (2324 mm)
Seat Height Laden:
26.0 inches (660 mm)
Ground Clearance:
4.3 inches (109 mm)
Weights
Dry Weight:
575 lbs (261 kg)
Gross Vehicle Weight Rating:
925 lbs (420 kg)
Wheels Tires
Front Tire:
MT90B16 72H (Whitewall)
Rear Tire:
150/80B16 77H (Whitewall)
Wheel Style:
Chrome laced spoke wheels
🛡️ Safety Features
Ratings
Crash Safety:
N/A (Motorcycle safety ratings typically differ from automotive; focus on operational safety features)
Active Features
Braking System:
Dual-piston front caliper with 292mm disc, dual-piston rear caliper with 292mm disc
Optional ABS:
ABS available as an option for this model year
Passive Features
Lighting:
Halogen headlamp, LED tail lamp, incandescent front and rear turn signals
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer with integrated digital tachometer, odometer, trip meter, and gear indicator. Warning lights for oil, battery, turn signals, and high beam.
Audio:
No integrated audio system on this model; typically relies on aftermarket solutions.
Driver Assistance
Rider Aids:
Optional Anti-lock Braking System (ABS)
Connectivity
Connectivity Features:
No factory Bluetooth or smartphone integration on this model.
🔧 Maintenance
Service Intervals
First Service:
1000 miles (1600 km) or 6 months
Subsequent Service:
Every 5000 miles (8000 km) or 12 months, whichever comes first
Engine Oil Change Interval:
Every 5000 miles (8000 km) or 12 months
Primary Fluid Change Interval:
Every 10000 miles (16000 km) or 24 months
Drive Belt Inspection:
Every 5000 miles (8000 km)
Known Issues
Common Issues:
Slightly firm ride due to short-travel suspension, potential for exhaust heat on legs (depending on rider position), occasional EFI tuning quirks. (Manual addresses these)
Fluid Specifications
Brake Fluid Type:
DOT 4 (Harley-Davidson recommends their specific fluid)
Fork Oil Type:
Harley-Davidson Suspension Fluid (refer to manual for specific weight/viscosity, often a light weight fork oil)
📚 Vehicle History
Brand Heritage
Harley Davidson Heritage:
Founded in 1903, iconic American motorcycle manufacturer renowned for V-twin engines and custom culture.
Model Evolution
Sportster Lineage:
The Sportster platform has been in continuous production since 1957, evolving significantly over the decades but retaining its core identity.
Production
Seventy Two Introduction:
The Sportster 1200 Seventy-Two was introduced for the 2012 model year and produced through 2016, celebrating the chopper culture of the 1970s.
Manufacturing Location:
Kansas City, Missouri, USA
🏆 Awards & Recognition
Recognitions
Motorcycle Awards:
While specific awards for the 2013 Seventy-Two are not widely publicized, the Sportster line is consistently recognized for its styling, customization potential, and V-twin character.
Ratings
Editorial Reviews:
Praised by motorcycle journalists for its authentic retro styling and spirited performance, capturing the essence of a classic chopper.
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