Holden CALAIS VT Series I Service Repair Manual

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🏷️ Basic Information Identification Make: Holden Model: Calais VT Series I Generation: VT Series I Codes Chassis Code: VT Engine Code Prefix: L 👋 Introduction Market Position Vehicle Class: Full-size...

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Description

🏷️ Basic Information

Identification

Make:

Holden

Model:

Calais VT Series I

Generation:

VT Series I

Codes

Chassis Code:

Engine Code Prefix:

👋 Introduction

Market Position

Vehicle Class:

Full-size Luxury Sedan

Target Audience:

Individuals seeking a comfortable, powerful, and well-equipped Australian-made luxury vehicle.

Competitive Analysis

Key Competitors:

Ford Fairmont/Fairlane, Mitsubishi Magna/380, Toyota Avalon.

Key Features

Luxury Appointments:

Premium interior materials, advanced features for its time, refined ride quality.

Performance Options:

V8 engine options providing strong performance characteristics.

Manual Value Proposition:

Empowers owners and technicians with comprehensive, factory-level repair and maintenance information, saving time and money.

📋 Manual Details

Coverage Areas

All Systems:

Model Variants:

Calais

Page Count

Estimated Pages:

Extensive, typical of factory service manuals (exact number not provided)

Manual Type

Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, diagnostics, and repair of all engine variants.

Engine Management:

Fuel injection, ignition system, emissions control, sensor diagnostics, ECU operation.

Transmission:

Automatic and manual transmission overhaul, diagnostics, and fluid service.

Drivetrain:

Front-wheel drive system, differential, driveshafts, and associated components.

Suspension:

Front and rear suspension systems, shock absorbers, springs, bushings, and alignment.

Steering:

Power steering system, steering rack, column, and linkages.

Brakes:

Hydraulic brake system, ABS, brake pads, rotors, calipers, lines, and master cylinder.

Electrical System:

Wiring diagrams, battery, charging system, starting system, lighting, and accessories.

HVAC:

Heating, ventilation, and air conditioning system diagnostics and repair.

Body And Interior:

Body panels, doors, trim, seats, and interior components.

Chassis And Frame:

Structural components and chassis integrity.

Diagnostics:

OBD-II fault code interpretation and troubleshooting procedures.

Procedures Included

Scheduled Maintenance:

Detailed maintenance schedules and procedures for all intervals.

Routine Inspections:

Visual and functional checks for various vehicle systems.

Troubleshooting Guides:

Step-by-step diagnostic procedures for common and uncommon issues.

Repair Procedures:

Detailed instructions for component removal, repair, and reinstallation.

Component Replacement:

Specific guidance on replacing all major and minor components.

Disassembly And Assembly:

Complete teardown and reassembly instructions for complex systems.

Special Tools:

Identification and usage of specialized tools required for specific repairs.

Technical Depth

Depth:

Comprehensive, from basic maintenance to full engine and transmission rebuilds.

Audience:

Suitable for DIY enthusiasts and professional mechanics.

📊 Manual Specifications

File Format

Format:

Searchable:

Print Quality

Image Quality:

High quality, ensuring clarity of diagrams and illustrations.

Text Clarity:

Clear and concise text for easy understanding.

Binding Type

Type:

Digital Download (No physical binding)

Paper Type

Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine 1:

3.8L Ecotec V6 (Naturally Aspirated)

Engine 2:

5.0L Gen III V8 (Naturally Aspirated)

Performance

V6 Horsepower:

Approx. 150-170 kW (depending on exact tune)

V6 Torque:

Approx. 305-335 Nm (depending on exact tune)

V8 Horsepower:

Approx. 225 kW

V8 Torque:

Approx. 440 Nm

Fuel System

Induction Type:

Multi-point Fuel Injection (MPFI)

Fuel Type:

Unleaded Petrol (91 RON or higher)

🔧 Transmission

Standard

Transmission Type:

4-speed Automatic (4L60-E for V6 and V8)

Optional

Transmission Type:

4-speed Automatic (specific variants may have different options, but 4L60-E was prevalent)

Features

Electronic Control:

Electronically controlled for optimal shift quality and fuel efficiency.

Tow Mode:

Some models may feature a selectable tow/haul mode.

📐 Dimensions

Exterior

Length:

Approx. 4971 mm

Width:

Approx. 1794 mm

Height:

Approx. 1447 mm

Wheelbase:

Approx. 2795 mm

Weights

Kerb Weight:

Approx. 1600-1750 kg (depending on engine and options)

🛡️ Safety Features

Ratings

Ancap Rating:

Not rated during the initial production period of VT Series I, but later VT models achieved improved ratings.

Active Features

Standard Anti-lock Braking System

Traction Control:

Available on some higher-spec models or as an option.

Passive Features

Airbags:

Driver and front passenger airbags as standard.

Seatbelts:

Three-point seatbelts with pretensioners.

💡 Technology Features

Infotainment

Head Unit:

Factory fitted AM/FM radio with cassette player and CD player (optional).

Speakers:

Multiple speaker configurations depending on trim level.

Driver Assistance

Cruise Control:

Standard on Calais models.

Parking Assistance:

Rear parking sensors were an option on later VT models, not standard on Series I.

Connectivity

Usb Ports:

N/A (Not equipped with factory USB ports)

Bluetooth:

N/A (Not equipped with factory Bluetooth)

🔧 Maintenance

Service Intervals

Oil Change:

Every 10,000 km or 6 months, whichever comes first (refer to manual for specific V6/V8 and oil type recommendations).

Air Filter:

Every 20,000 km or 12 months.

Spark Plugs:

V6: 100,000 km; V8: 160,000 km (refer to manual for specific plug types).

Transmission Fluid:

Every 40,000 km or 24 months (inspect more frequently).

Fluid Specifications

Engine Oil:

SAE 10W-30 or 10W-40 API SG/SH (refer to manual for specific viscosity and API rating based on climate).

Coolant:

GM Holden Long Life Coolant (Ethylene Glycol based, OAT)

Brake Fluid:

DOT 3

Power Steering Fluid:

GM Power Steering Fluid (or equivalent ATF Dexron III/VI).

Known Issues

Lsd Clunk:

Some V8 models with limited-slip differentials could develop a 'clunking' noise under acceleration/deceleration.

Window Regulator Failure:

Rear window regulators can be a common failure point.

Vibration Issues:

Driveshaft imbalance or worn universal joints could lead to vibrations, especially at higher speeds.

📚 Vehicle History

Brand Heritage

Holden Legacy:

Holden has a long and storied history in Australia as a prominent automotive manufacturer.

Model Evolution

Vt Series Introduction:

The VT Commodore platform was a significant departure, sharing its underpinnings with the Opel Omega.

Calais Positioning:

The Calais represented the pinnacle of luxury within the Commodore range.

Production

Production Period:

VT Series I produced from 1997 to 1999.

Manufacturing Location:

Elizabeth, South Australia, Australia.

🏆 Awards & Recognition

Recognitions

Car Of The Year:

The VT Commodore platform was generally well-received by automotive media at its launch.

Ratings

Mechanical Reliability:

Generally considered reliable with proper maintenance, though specific components can be prone to wear.

Certifications

Iso Certification:

Manufacturing processes would have adhered to relevant ISO quality standards of the era.