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Manual Coverage
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Systems Covered
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Engine Mechanical:
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Complete Engine Overhaul, Diagnostics, Repair
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Engine Management:
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Fuel System, Ignition System, Emission Controls, ECU Diagnostics
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Transmission:
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Automatic & Manual Transmission Repair, Servicing, Diagnostics
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Drivetrain:
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Front Wheel Drive (FWD), All Wheel Drive (AWD) System Components
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Suspension:
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Front & Rear Suspension Systems, Wheel Alignment
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Steering:
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Power Steering System, Steering Column, Rack & Pinion
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Brakes:
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Brake System Components, ABS, EBD, Service & Repair
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Electrical System:
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Wiring Diagrams, Lighting, Battery, Charging System
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Body And Chassis:
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Body Repair, Exterior & Interior Trim, Doors, Windows, Seats
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Climate Control:
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HVAC System Diagnosis and Repair
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Safety Systems:
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Airbag System, Seatbelt Mechanisms
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Procedures Included
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Routine Maintenance:
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Oil Changes, Filter Replacements, Fluid Top-offs, Spark Plug Replacement
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Troubleshooting:
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Diagnostic Trouble Codes (DTCs), Symptom-based Troubleshooting Guides
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Component Replacement:
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Detailed Step-by-Step Instructions for all Major Components
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Rebuilding:
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Engine, Transmission, and Drivetrain Rebuilding Procedures
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Diagnostics:
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On-Board Diagnostics (OBD-II), Scanner Usage, Circuit Testing
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Specifications:
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Torque Specifications, Clearances, Tolerances, Fluid Capacities
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Technical Depth
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Depth:
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Comprehensive Factory-Level Repair and Maintenance Procedures
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Illustrations:
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Hundreds of Detailed Photos and Exploded Diagrams
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Wiring Diagrams:
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Full Color, System-Specific Electrical Schematics
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Engine Specifications
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Primary Engine
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Engine Code Petrol 2.4L:
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LAF (Ecotec)
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Engine Type Petrol 2.4L:
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Naturally Aspirated Inline-4 Cylinder DOHC VVT
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Displacement Petrol 2.4L:
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2384 cc (2.4 Litres)
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Bore X Stroke Petrol 2.4L:
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87.5 mm x 98.0 mm
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Compression Ratio Petrol 2.4L:
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10.0:1
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Power Output Petrol 2.4L:
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123 kW (165 hp) @ 6000 rpm
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Torque Output Petrol 2.4L:
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220 Nm (162 lb-ft) @ 4800 rpm
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Fuel System Petrol 2.4L:
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Electronic Fuel Injection (MPI)
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Optional Engine Diesel
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Engine Code Diesel 2.0L:
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Z20S1 (DM2)
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Engine Type Diesel 2.0L:
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Turbocharged Inline-4 Cylinder DOHC Common Rail Diesel
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Displacement Diesel 2.0L:
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1998 cc (2.0 Litres)
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Power Output Diesel 2.0L:
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120 kW (161 hp) @ 3800 rpm (Varies by market/tune)
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Torque Output Diesel 2.0L:
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350 Nm (258 lb-ft) @ 1750-2500 rpm (Varies by market/tune)
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Fuel System Diesel 2.0L:
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High-Pressure Common Rail Direct Injection
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Performance
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Emissions Standard:
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Euro 4/5 compliant (depending on market and specific engine)
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Safety Features
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Ratings
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Ancap Rating:
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5-star ANCAP rating for models up to 2013. Subsequent models may differ. (Verify specific model year)
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Active Features
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ABS:
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Anti-lock Braking System
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Ebd:
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Electronic Brakeforce Distribution
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Esc:
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Electronic Stability Control (Standard on most models)
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Traction Control:
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Traction Control System (TCS)
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Hill Start Assist:
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Hill Start Assist (HSA) (Available on certain models)
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Passive Features
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Airbags:
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Multiple Airbags (Front, Side, Curtain - typically 6-8)
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Seatbelts:
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Pre-tensioned Seatbelts with Load Limiters
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Child Seat Anchors:
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ISOFIX Child Seat Anchor Points
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Maintenance
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Service Intervals
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Oil Change Interval:
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Typically every 10,000 km or 6 months, whichever comes first (refer to specific manual for exact recommendation based on oil type).
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Air Filter Replacement:
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Every 30,000 km or 24 months.
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Cabin Filter Replacement:
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Every 20,000 km or 12 months.
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Spark Plug Replacement Petrol:
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Typically every 60,000 - 100,000 km, depending on plug type (e.g., iridium).
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Brake Fluid Change:
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Every 24 months or 40,000 km.
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Coolant Replacement:
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Initial fill for life, or drain and refill every 5 years / 100,000 km (using correct coolant spec).
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Transmission Fluid Change Auto:
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Every 60,000 - 80,000 km, depending on driving conditions. Some manuals may specify 'lifetime' but periodic changes are recommended for longevity.
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Fluid Specifications
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Engine Oil Specification:
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API SN/SM, ACEA C3 or equivalent, viscosity SAE 5W-30 or 0W-40 (refer to manual for exact specification based on engine and climate).
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Transmission Fluid Automatic:
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Dexron VI (or equivalent GM approved fluid).
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Brake Fluid:
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DOT 4.
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Coolant:
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GM Dex-Cool (Orange) or equivalent silicate-free OAT coolant.
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Known Issues
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Common Issue Petrol Engine:
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Potential for oil consumption, timing chain wear (especially on earlier engines), and ignition coil issues.
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Common Issue Diesel Engine:
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Diesel Particulate Filter (DPF) regeneration issues (if fitted), EGR valve problems, injector issues.
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Common Issue Transmission:
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Automatic transmission shudder or delayed engagement can occur. Torque converter issues reported on some models.
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Common Issue Suspension:
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Worn suspension bushings and ball joints, particularly on higher mileage vehicles. Rear shock absorber leaks.
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Common Issue Electronics:
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Issues with sensors (e.g., ABS sensors, camshaft/crankshaft position sensors), infotainment system glitches, battery drain.
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Common Issue Body:
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Water ingress into cabin via seals or sunroof drains, tailgate latch issues.
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