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Holden Rodeo / Holden Colorado / Isuzu D-Max - TF Series Service & Repair Manual (2003 2004 2005 2006 2007 2008) - Download PDF

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🏷️ Basic Information Identification Make: Holden / Isuzu Model: Rodeo / Colorado / D-Max (TF Series) Generation Generation Name: TF Series (Second Generation Holden Rodeo / Third Generation Isuzu D-Max)...
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Holden Rodeo / Holden Colorado / Isuzu D-Max - TF Series Service & Repair Manual (2003 2004 2005 2006 2007 2008) - Download PDF
🏷️ Basic Information
Identification
Make:
Holden / Isuzu
Model:
Rodeo / Colorado / D-Max (TF Series)
Generation
Generation Name:
TF Series (Second Generation Holden Rodeo / Third Generation Isuzu D-Max)
Codes
Chassis Code:
TF
👋 Introduction
Market Position
Target Audience:
Do-it-yourself mechanics and experienced professionals
Competitive Analysis
Value Proposition:
Inexpensive way to keep vehicles working properly, detailed guidance for repairs and maintenance
Key Features
Manual Content Highlight:
Detailed illustrations, diagrams, wiring schematics, step-by-step instructions, hundreds of photos
Delivery Method:
Instant Download
Completeness Guarantee:
100% Complete and Intact, no missing/corrupt pages/sections
📋 Manual Details
Coverage Areas
Covered Models:
Holden Rodeo, Holden Colorado, Isuzu D-Max
Covered Years:
2003, 2004, 2005, 2006, 2007, 2008
Page Count
Number Of Pages:
4000+
Manual Type
Type:
Official Service and Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine 4JA1 (2.5L Diesel), Engine 4JH1-TC (3.0L Turbo Diesel), Engine 6VE1 (3.5L V6 Petrol), Engine C24SE (2.4L Petrol)
Transmission Systems:
JR405E Automatic Transmission, MSG Manual Transmission, MUA Manual Transmission, AW30-40LE Automatic Transmission
Chassis Systems:
Frame & Cab, Steering, Suspension, Wheels & Tyres, Axle, Brakes
Electrical Systems:
Electrical Body & Chassis, Accessories & Restraints, Security
Comfort Systems:
Heating & Air Conditioning
Procedures Included
Maintenance Procedures:
Scheduled maintenance, fluid changes, filter replacements, lubrication
Repair Procedures:
Engine repair and rebuild, transmission overhaul, brake system repair, suspension component replacement, electrical system diagnostics and repair
Diagnostic Procedures:
Troubleshooting guides, fault code interpretation, system testing procedures
Restoration Procedures:
Body panel repair, interior refurbishment, complete vehicle disassembly and reassembly guidance
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds
📊 Manual Specifications
File Format
Compatibility:
All Versions of Windows & Mac
Requirements:
Adobe PDF Reader & WinZip
Print Quality
Printability:
Fully Printable
Searchability:
Searchable
Zoom Functionality:
Zoom In/Out functionality
Binding Type
Binding Method:
Digital Download (PDF)
Paper Type
Media Type:
Digital
Bookmarking
Bookmark Status:
Bookmarked
⚙️ Engine Specifications
Primary Engine
Engine 1 Code:
4JA1
Engine 1 Type:
2.5L Inline 4-cylinder Diesel
Engine 2 Code:
4JH1-TC
Engine 2 Type:
3.0L Inline 4-cylinder Turbocharged Diesel
Engine 3 Code:
6VE1
Engine 3 Type:
3.5L V6 Petrol
Engine 4 Code:
C24SE
Engine 4 Type:
2.4L Inline 4-cylinder Petrol
Performance
Horsepower Range:
Varies by engine, typically 85-130 kW (114-174 hp) for diesel, 147 kW (197 hp) for V6 petrol
Torque Range:
Varies by engine, typically 200-300 Nm for diesel, 310-340 Nm for V6 petrol
Fuel System
Diesel Injection Type:
Common Rail Direct Injection (for 4JH1-TC), Indirect Injection (for 4JA1)
Petrol Injection Type:
Multi-Point Fuel Injection (MPI)
🔧 Transmission
Standard
Standard Transmission Type:
Manual (MSG, MUA models), Automatic (JR405E, AW30-40LE models)
Optional
Optional Transmission Type:
5-speed Manual, 4-speed Automatic
Features
Transfer Case:
Part-time 4WD system with electronic or manual engagement
Clutch Type:
Hydraulically operated single dry plate clutch (for manual transmissions)
📐 Dimensions
Exterior
Body Styles:
Single Cab, Extra Cab, Crew Cab
Drive Type:
RWD or 4WD
Weights
Gross Vehicle Weight:
Typically 2500-3000 kg (varies by configuration)
Towing Capacity:
Up to 3000 kg (braked trailer, varies by model and configuration)
🛡️ Safety Features
Ratings
Australasian Ncap Rating:
Models from this era generally had mixed or lower ratings, with later models improving. Refer to specific vehicle build for exact rating.
Active Features
Active Safety Features:
ABS (Anti-lock Braking System) available on some models, Limited Slip Differential (LSD) optional
Passive Features
Passive Safety Features:
Front airbags (driver and passenger), seatbelt pretensioners
💡 Technology Features
Infotainment
Infotainment System:
Basic radio/cassette or CD player. Higher trims may have upgraded audio systems, but typically lack sophisticated infotainment features found in modern vehicles.
Driver Assistance
Driver Assistance Features:
Limited to basic safety features like ABS on some models. No advanced driver-assistance systems (ADAS) like adaptive cruise control or lane keeping assist.
Connectivity
Connectivity Features:
Typically basic connectivity via auxiliary inputs or USB ports if fitted on later models. No integrated smartphone mirroring (Apple CarPlay/Android Auto).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-10,000 km or 6-12 months, depending on driving conditions and engine type. Refer to manual for specific recommendation.
Timing Belt Replacement:
Not applicable for diesel engines with timing chains. For petrol engines with timing belts, refer to manual (typically 80,000-100,000 km).
Fluid Specifications
Engine Oil Specification:
Varies by engine and climate. Common recommendations include API CI-4 or CH-4 for diesel engines, API SL/SM for petrol. Viscosity typically 5W-30, 5W-40, or 10W-40. Consult manual for exact specification.
Coolant Specification:
Ethylene glycol-based coolant with appropriate anti-corrosion inhibitors. Consult manual for specific type and mixture ratio (e.g., 50/50).
Transmission Fluid Type:
Dexron III/VI for automatic transmissions, GL-4 or GL-5 for manual transmissions and transfer cases. Consult manual for specific part numbers and type.
Known Issues
Common Diesel Issues:
Potential for turbocharger issues, injector problems, and EGR valve clogging on high-mileage diesel engines. Importance of regular fuel filter changes.
Common Petrol Issues:
Spark plug replacement, ignition coil failure, and general wear-and-tear on older petrol engines.
Chassis And Suspension:
Wear in ball joints, tie rod ends, and bushings due to typical utility vehicle use. Rust can be an issue in certain climates.
📚 Vehicle History
Brand Heritage
Holden Heritage:
Holden, an iconic Australian automotive manufacturer, produced the Rodeo for many years, rebadging Isuzu designs.
Isuzu Heritage:
Isuzu has a long-standing reputation for producing robust and reliable diesel engines and commercial vehicles, forming the basis of the D-Max.
Model Evolution
Tf Series Context:
The TF series represented a significant update, offering more modern styling and improved powertrain options, particularly with the advent of common rail diesel technology.
Production
Manufacturing Location:
Thailand (primary manufacturing base for Isuzu D-Max and therefore Holden Rodeo/Colorado TF models)
🏆 Awards & Recognition
Recognitions
Model Awards:
The Holden Rodeo and Isuzu D-Max have consistently been recognized for their durability and capability in the utility vehicle segment, often winning 'Ute of the Year' awards in various categories during their production run.
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