Target Audience:
Mechanical technicians and knowledgeable DIY enthusiasts looking for authoritative repair information.
Comparison To Dealer Manuals:
Contains many specifications and procedures comparable to those found in authorized dealer service departments.
Safety Emphasis:
Highlights specific safety precautions and the importance of using safety equipment and proper tools like torque wrenches.
Special Tool Identification:
Identifies and illustrates recommended or required special tools with Holden Rodeo specific tool numbers.
Information Reliability:
Stated to provide the most reliable information and be a complete service manual.
Diy Benefit:
Enables owners to perform repairs themselves, saving money on labor and overhead costs.
Professional Outcome:
Aims to empower owners to perform repairs like professional automotive technicians.
Warning Symbols:
Utilizes specific wording and symbols (WARNING, CAUTION, NOTE) to denote important information.
General Coverage:
Comprehensive repair and overhaul of Holden Rodeo 2003-2008 models.
Specific Systems:
Engine, transmission, fuel system, ignition system, lubrication system, exhaust system, electrical system, bodywork, HVAC, brakes, steering, suspension, driveline.
Estimated Page Count:
Variable (typical for workshop manuals of this era, likely 1000+ pages).
Type:
Workshop Repair Service Manual
Engine Mechanical:
Detailed procedures for engine disassembly, assembly, inspection, and repair, including cylinder head, pistons, crankshaft, camshaft, timing components.
Engine Management:
Coverage of fuel injection systems, ignition timing, emissions control, and diagnostic procedures.
Transmission Manual:
Repair and overhaul of manual transmissions, including clutch operation, gear selection, and component replacement.
Transmission Automatic:
Information on automatic transmission operation, maintenance, and common repair procedures.
Drivetrain:
Procedures for front and rear differentials, driveshafts, CV joints, and transfer case (if applicable).
Suspension Steering:
Diagnosis and repair of front and rear suspension components, steering system, power steering, and alignment specifications.
Brakes:
Front and rear brake system service, including disc and drum brake procedures, hydraulic system maintenance, and ABS (if equipped).
Electrical System:
Comprehensive wiring diagrams, component testing, charging system, starting system, lighting, and accessory circuits.
Body Chassis:
Body panel repair, door mechanisms, glass replacement, interior trim, and chassis component inspection.
Heating Ventilation Air Conditioning:
HVAC system diagnosis and repair, refrigerant handling, and component replacement.
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-ups, tire rotation, spark plug replacement, and general inspection procedures.
Troubleshooting:
Diagnostic flowcharts and symptom-based troubleshooting guides for common mechanical and electrical issues.
Repair Overhaul:
Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation.
Diagnostics:
Methods for diagnosing engine performance, electrical faults, and other operational issues.
Proprietary Components:
Includes instructions for proprietary components with references to respective component manufacturer guidelines.
Depth:
Detailed enough for professional technicians, covering complex engine and transmission rebuilds, as well as routine servicing and diagnostics.
Engine Options:
Likely includes 2.4L (C24SE) and 3.2L V6 (6VD1) petrol engines, and potentially 2.8L (4JA1) and 3.0L (4JJ1) Isuzu diesel engines depending on market and specific configuration.
Horsepower Range:
Varies by engine; typically 128-145 hp for 2.4L, 177-205 hp for 3.2L V6, and 95-130 hp for diesel variants.
Torque Range:
Varies by engine; typically 154-165 lb-ft for 2.4L, 192-207 lb-ft for 3.2L V6, and 177-210 lb-ft for diesel variants.
Fuel Delivery:
Multi-point fuel injection (MPI) for petrol engines, direct injection or indirect injection for diesel engines.
Fuel Type:
Unleaded Petrol (RON 91/95), Diesel Fuel.
Oil Capacity Approx:
Varies by engine, typically 4.5-5.5 liters (4.7-5.8 US quarts).
Coolant Type:
Ethylene glycol-based coolant (e.g., Dex-Cool compatible or equivalent).
Standard Transmission:
Likely a 5-speed manual transmission.
Optional Transmission:
Likely a 4-speed or 5-speed automatic transmission depending on engine and trim.
Drive Type:
Rear-wheel drive (RWD) or 4-wheel drive (4WD) options.
Manual Transmission Fluid:
API GL-4 or GL-5 gear oil, viscosity typically 75W-90 or 80W-90.
Automatic Transmission Fluid:
Dexron III/VI or equivalent automatic transmission fluid.
Body Styles:
Single Cab, Extended Cab, Crew Cab (Ute/Pickup Truck).
Wheelbase Options:
Multiple wheelbase options likely available depending on cab configuration.
Curb Weight Range:
Approximately 1600 kg to 1900 kg (3527 lbs to 4189 lbs) depending on configuration.
Towing Capacity:
Typically rated up to 2500 kg (5511 lbs) for braked trailers, check specific model for exact rating.
Ancap Rating:
Varies by specific model year and configuration, likely in the 3-4 star range for earlier models. Always verify specific vehicle's rating.
ABS:
Available on some models/trims.
Traction Control:
Available on some models/trims.
Airbags:
Driver and passenger airbags standard on most later models, side airbags optional.
Seatbelts:
Three-point seatbelts with pretensioners.
Oil Change Interval:
Typically 10,000-15,000 km (6,000-9,000 miles) or 12 months, whichever comes first. Consult manual for exact interval.
Air Filter Replacement:
Check every 20,000 km (12,000 miles), replace as needed or every 40,000 km (24,000 miles).
Spark Plug Replacement:
Varies by engine type (standard vs. iridium), typically 60,000-100,000 km (36,000-60,000 miles).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Coolant Capacity Approx:
Approximately 7-9 liters (7.4-9.5 US quarts) depending on engine and cooling system size.
Common Wear Items:
Clutch wear (manual), suspension bushings, brake components, exhaust system corrosion, diesel injector pump issues (early models), turbocharger (diesel variants).
Electrical Gremlins:
Occasional reports of minor electrical issues, often related to grounds or connectors.
Torque Wrench Importance:
Crucial for ensuring fasteners are tightened to manufacturer specifications to prevent component failure or leaks.
