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Manual Coverage
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Systems Covered
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Engine Mechanical:
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Complete engine disassembly, assembly, overhaul, diagnostics, and repair for all specified engines.
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Fuel System:
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Fuel injection systems, fuel pumps, injectors, lines, filters, and diagnostic procedures.
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Cooling System:
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Radiator, water pump, thermostat, hoses, coolant specifications, and fan operation.
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Start System:
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Starter motor, battery, ignition system components, and related wiring.
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Charge System:
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Alternator, regulator, battery charging systems, and related circuits.
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Clutch:
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Clutch assembly, master cylinder, slave cylinder, hydraulic lines, and adjustment procedures.
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Manual Transmission:
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Gearbox disassembly, assembly, maintenance, repair, and fluid specifications.
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Automatic Transmission:
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Automatic transmission overhaul, maintenance, fluid type, and diagnostic procedures.
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Transfer Case:
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Four-wheel drive system operation, maintenance, and repair.
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Propeller Shaft:
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Drive shaft removal, installation, balancing, and universal joint servicing.
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Front Axle:
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Front differential, axle shafts, CV joints, and hub assembly maintenance and repair.
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Rear Axle:
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Rear differential, axle shafts, and bearing servicing.
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Front Suspension:
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Suspension components, steering knuckles, control arms, springs, shock absorbers, and alignment specifications.
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Rear Suspension:
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Rear axle housing, leaf springs (if applicable), shock absorbers, and related components.
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Brake System:
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Disc and drum brake service, hydraulic system, ABS (if equipped), parking brake, and fluid specifications.
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Steering:
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Power steering system, steering gear/rack, tie rods, and steering column components.
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Body Electrical:
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Lighting, wipers, horn, power windows, central locking, and interior electrical components.
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Body:
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Body panel removal/installation, doors, windows, bumpers, interior trim, and structural components.
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A C System:
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Air conditioning system operation, refrigerant handling, component replacement, and leak testing.
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Procedures Included
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Maintenance:
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Scheduled maintenance, oil changes, filter replacements, fluid checks, and lubrication.
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Diagnostics:
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Troubleshooting guides, symptom-based diagnostics, and diagnostic trouble codes (DTCs) where applicable.
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Repair Procedures:
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Step-by-step instructions for component removal, overhaul, and installation.
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Specifications:
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Detailed service specifications and torque settings for all major components.
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Wiring Diagrams:
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Comprehensive electrical wiring diagrams for all vehicle systems.
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Technical Depth
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Depth Of Coverage:
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Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds.
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Detail Level:
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Step-by-step instructions with hundreds of photos and illustrations, suitable for both DIYers and professional mechanics.
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Maintenance
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Service Intervals
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Oil Change Interval:
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Typically 5,000-10,000 km or 6-12 months (refer to specific engine and oil type).
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Major Service Interval:
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Includes timing belt (if applicable), spark plugs, fuel filters, etc., usually around 60,000-100,000 km.
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Fluid Specifications
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Engine Oil Specification:
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Diesel: API CI-4 or equivalent (e.g., 5W-30, 15W-40). Petrol: API SM/SN or equivalent (e.g., 5W-30, 10W-40). Refer to manual for precise grades.
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Transmission Fluid Manual:
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API GL-4 or GL-5, viscosity typically 75W-90 or 80W-90.
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Transmission Fluid Automatic:
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Dexron III or equivalent.
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Coolant Specification:
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Ethylene Glycol based coolant, typically red or green (consult manual for specific type).
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Brake Fluid Specification:
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DOT 3 or DOT 4.
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Known Issues
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Common Problems Diesel:
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Injectors, glow plugs, turbocharger issues (particularly on higher mileage units), EGR system clogging.
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Common Problems Petrol:
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Ignition coil issues, occasional overheating, minor oil leaks.
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Common Problems Chassis Suspension:
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Worn ball joints and control arm bushes, sway bar links, rust on chassis in some environments.
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