🏷️ Basic Information

Make:

Holden

Model:

Zafira

Years Covered:

1999-2005

Country Of Origin:

Australia (rebadged Opel/Vauxhall)

👋 Introduction

Vehicle Segment:

Compact MPV (Multi-Purpose Vehicle) / Seven-seater family car

Key Competitors:

Ford Focus C-Max, Renault Scénic, Volkswagen Golf SV, Citroën Picasso

Practicality:

Versatile seating arrangement (up to 7 seats), modular interior for cargo flexibility

Target Audience:

Families, individuals requiring flexible cargo and passenger space

📋 Manual Details

Primary Coverage:

Complete Factory Service and Repair Workshop Manual

Format:

PDF Download

Language:

English

Document Type:

Workshop Manual / Service Manual / Repair Manual

📖 Manual Coverage

Engine:

Engine Removal/Installation, Crankcase/Piston/Cylinder, Cylinder Head/Valves, Engine Lubrication and Cooling, Engine Fuel System, Fuel Injection System, Engine Combustion System

Transmission:

Gearbox & Clutch, Transmission System, Crankshaft/Transmission/Balancer

Electrical:

Electrical System, Battery/Charging System, Alternator/Starter Clutch, Ignition System, Lights/Meters/Switches, Wiring Diagrams

Chassis:

Chassis, Frame/Body Panels/Exhaust System, Suspension, Front Wheel and Steering System, Rear Wheel System, Wheels & Tyres

Brakes:

Braking System

Bodywork:

Frame/Body Panels/Exhaust System, Body & Fixtures, Fenders and Exhaust Pipe

Maintenance:

Periodic checks & Adjustments, Maintenance

Repair:

Complete disassembly of the machine, step-by-step instructions for all covered systems

Diagnostics:

Troubleshooting

Installation:

Installation requirements for the manual software

Depth Level:

Comprehensive factory-level detail, suitable for DIY enthusiasts and experienced mechanics

Instruction Style:

Easy-to-read text sections with top quality diagrams and instructions, highly detailed exploded pictures and diagrams

📊 Manual Specifications

Software Requirements:

Windows 2000 Pro SP3/SP4 (32-bit), Pentium 166 MHz, 48MB RAM, 3GB HDD; Windows XP Pro SP2 (32-bit), Pentium II 300 MHz, 64MB RAM, 3GB HDD. Not compatible with 64-bit operating systems.

Installation Process:

Extract to ISO, burn to DVD (Image Mode) or mount to virtual drive, run AUTORUN.EXE. Choose STANDALONE installation. User Name: TIS, Password: (Blank).

Digital Features:

Searchable text, interactive diagrams (implied by 'top quality diagrams')

Diagram Quality:

Top quality diagrams and highly detailed exploded pictures

Binding:

N/A (Digital PDF)

Paper:

N/A (Digital PDF)

⚙️ Engine Specifications

Engine Options:

Typically 1.8L and 2.2L Opel/Vauxhall Ecotec gasoline engines, and 2.0L diesel engines. Specific engine codes are not detailed in the product info, but the manual covers various configurations.

Horsepower Range:

Approximately 115 hp to 147 hp (gasoline), 100 hp to 125 hp (diesel) depending on engine variant.

Torque Range:

Approximately 170 Nm to 200 Nm (gasoline), 230 Nm to 270 Nm (diesel) depending on engine variant.

Fuel Delivery:

Multi-point fuel injection (gasoline), Direct injection (diesel)

🔧 Transmission

Transmission Type:

5-speed Manual Transmission

Optional Transmission:

Optional 4-speed Automatic Transmission

Clutch Type:

Hydraulic clutch actuation

📐 Dimensions

Length:

Approx. 4,580 mm

Width:

Approx. 1,770 mm

Height:

Approx. 1,630 mm

Seating Capacity:

5 or 7 seats

Cargo Volume Seats Up:

Approx. 150-200 liters (with 7 seats deployed)

Cargo Volume Seats Folded:

Approx. 440-530 liters (with 3rd row folded), up to 1,700+ liters (with all rear seats folded)

Curb Weight:

Approx. 1,500 - 1,650 kg

🛡️ Safety Features

Euro Ncap Rating:

4 stars (for the European Zafira A model, which the Holden Zafira is based on)

Braking System:

ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution)

Airbags:

Front airbags for driver and passenger, optional side airbags

Seat Belts:

Pretensioner seatbelts with load limiters for front seats, ISOFIX child seat anchorage points

💡 Technology Features

Audio System:

Factory fitted radio/CD player with standard speaker configuration. Higher trims may include upgraded sound systems.

Cruise Control:

Optional cruise control available on many models.

Connectivity Options:

Basic connectivity, typically through audio system inputs (e.g., auxiliary input on later models). No integrated Bluetooth or advanced infotainment systems common in later vehicles.

🔧 Maintenance

Oil Change Interval:

Typically every 15,000 km or 12 months, whichever comes first (varies by engine and oil type, refer to specific manual for exact recommendation).

Air Filter Replacement:

Recommended every 30,000 km or 24 months, or as needed based on driving conditions.

Spark Plug Replacement:

Varies by spark plug type; platinum/iridium plugs often have intervals of 60,000 km to 100,000 km.

Engine Oil Type:

API SJ/SL or ACEA A3/B3/B4 specifications, SAE 5W-30 or 5W-40 viscosity grade recommended (check specific engine and climate).

Coolant Type:

Ethylene glycol-based coolant with silicate inhibitors (e.g., G11 or equivalent), mixed 50/50 with distilled water.

Brake Fluid Type:

DOT 4 brake fluid

Transmission Fluid Manual:

API GL-4, SAE 75W-85 or 75W-90 gear oil (for manual transmission).

Transmission Fluid Automatic:

Dexron III or equivalent ATF (for automatic transmission).

Common Problems:

Potential issues include EGR valve clogging (diesel), starter motor solenoid failure, suspension component wear (bushings, ball joints), and occasional electrical gremlins. The 'Flex-Fix' system (integrated bicycle carrier) could also be a point of failure.

Diesel Specific Issues:

Diesel particulate filter regeneration issues on high-mileage vehicles, glow plug failures.

📚 Vehicle History

Holden Role:

Holden, the Australian automotive manufacturer, rebadged and sold the Opel/Vauxhall Zafira as part of its model lineup, targeting the Australian market.

Platform Origin:

Based on the Opel/Vauxhall Astra G platform.

Generation:

First generation Zafira (Zafira A), produced from 1999 to 2005 for the Holden market.

Manufacturing Origin:

Primarily manufactured by Opel in Germany and rebadged for Holden.

🏆 Awards & Recognition

General Recognition:

The Zafira A platform was generally well-received for its practicality and innovative Flex7 seating system, contributing to the popularity of compact MPVs.