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CBR 600 F4I 2001-2006 Service Repair Manual

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The Honda CBR600F4i, produced from 2001 to 2006, is a distinguished sportbike renowned for its blend of performance and engineering precision. As part of the esteemed CBR600 lineage, the F4i...
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类型: Motorcycle
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CBR 600 F4I 2001-2006 Service Repair Manual
The Honda CBR600F4i, produced from 2001 to 2006, is a distinguished sportbike renowned for its blend of performance and engineering precision. As part of the esteemed CBR600 lineage, the F4i embodies Honda's commitment to quality, offering a 599cc liquid-cooled, 16-valve DOHC inline-four engine with advanced PGM-FI fuel injection. This model is celebrated for its responsive power delivery, agile handling facilitated by a monocoque aluminum frame, and sophisticated H.M.A.S. suspension, making it a highly capable machine for both spirited riding and daily use within the competitive 600cc supersport segment. This comprehensive Factory Service Manual provides in-depth technical guidance for the Honda CBR600F4i (2001-2006). It covers all essential maintenance procedures, from routine oil changes and filter replacements to detailed engine overhaul, transmission servicing, suspension adjustments, and brake system maintenance. The manual also includes extensive troubleshooting guides, diagnostic flowcharts, and precise torque specifications, equipping owners and technicians with the necessary information to ensure optimal performance, reliability, and longevity of the sportbike. With over 500 pages of detailed instructions and high-resolution diagrams, this manual is an indispensable resource for maintaining the CBR600F4i to factory standards.
🏷️ Basic Information
Identification
Make:
Honda
Model:
CBR600F4i
Model Nickname:
F4i
Model Type:
Sportbike / Supersport
Codes
Vin Decoder 10Th Digit Model Year:
1 (2001), 2 (2002), 3 (2003), 4 (2004), 5 (2005), 6 (2006)
👋 Introduction
Market Position
Segment:
600cc Supersport segment
Target Audience:
Performance-oriented riders, track day enthusiasts, daily commuters seeking a capable sportbike
Competitive Analysis
Key Competitors:
Yamaha YZF-R6, Kawasaki Ninja ZX-6R, Suzuki GSX-R600
Key Features
Distinctive Features:
16-valve DOHC inline-four engine, PGM-FI, Monocoque frame, advanced H.M.A.S. suspension
Value Proposition
Manual Value:
Essential for accurate maintenance, reliable repairs, and maximizing the performance and lifespan of the CBR600F4i.
📋 Manual Details
Coverage Areas
Covered Years:
2001, 2002, 2003, 2004, 2005, 2006
Covered Regions:
Global (factory specifications)
Page Count
Estimated Page Count:
500+
Manual Type
Manual Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, tuning, diagnostics, fuel injection, ignition, lubrication, cooling
Transmission:
Gearbox removal, disassembly, inspection, assembly, clutch service
Suspension:
Front fork (H.M.A.S.), rear shock absorber, linkage, adjustments, overhaul
Brakes:
Front and rear disc brakes, hydraulic system, calipers, master cylinders, bleeding, pad replacement
Electrical System:
Wiring diagrams, battery, charging system, lighting, ignition, starting, ECU, sensors
Fuel System:
PGM-FI (Programmed Fuel Injection), fuel pump, injectors, pressure regulator, sensors
Cooling System:
Radiator, cooling fan, coolant, thermostat, hoses
Exhaust System:
Catalytic converter, mufflers, lambda sensor
Frame And Bodywork:
Chassis inspection, fairings, seat, fuel tank, handlebars, footpegs
Wheels And Tires:
Wheel bearing inspection, tire replacement, rim specifications
Steering:
Steering head bearings, adjustments
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug service, chain adjustment
Troubleshooting:
Diagnostic flowcharts for common problems, error codes
Repair:
Step-by-step instructions for component removal, repair, and reinstallation
Disassembly Assembly:
Detailed procedures for major component overhauls
Torque Specifications:
Comprehensive list of all fasteners and their required torque values
Technical Depth
Depth Of Coverage:
Comprehensive factory-level repair and maintenance for professional technicians and advanced enthusiasts
Diagnostic Capability:
Detailed diagnostic procedures, including Honda's PGM-FI system diagnosis
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Searchable text content
Printability:
Printable pages
Print Quality
Image Resolution:
High-resolution graphics and diagrams
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 16-valve inline-four
Displacement:
599 cc
Bore X Stroke:
67.0 mm x 42.5 mm
Compression Ratio:
12.0:1
Performance
Horsepower Peak:
110 hp @ 12,500 rpm (approximate)
Torque Peak:
64 Nm @ 10,000 rpm (approximate)
Fuel System
Fuel Delivery:
PGM-FI (Programmed Fuel Injection) with 40mm throttle bodies
Fuel Type:
Unleaded gasoline, 91 octane or higher (RON+MON)/2
Ignition
Ignition System:
Digital transistorized with electronic advance, pre-ignition
Lubrication
Oil Type Spec:
SAE 10W-40 API SG, JASO MA certified motorcycle oil
Oil Capacity W Filter:
3.4 US qt (3.2 L)
🔧 Transmission
Standard
Transmission Type:
Constant-mesh, 6-speed sequential
Final Drive:
Sealed O-ring chain
Features
Clutch Type:
Wet, multi-plate, diaphragm spring
Transmission Oil Spec:
Honda MTF (Manual Transmission Fluid) or equivalent
📐 Dimensions
Exterior
Length:
2065 mm (81.3 in)
Width:
720 mm (28.3 in)
Height:
1135 mm (44.7 in)
Wheelbase:
1405 mm (55.3 in)
Ground Clearance:
130 mm (5.1 in)
Seat Height:
830 mm (32.7 in)
Weights
Dry Weight:
169 kg (373 lbs)
Wet Weight:
196 kg (432 lbs)
Fuel Tank Capacity:
18 L (4.7 US gal)
🛡️ Safety Features
Ratings
Safety Classification:
Not applicable for motorcycle safety ratings in the same way as automobiles.
Active Features
Braking System:
Dual 296mm hydraulic disc front, Single 220mm hydraulic disc rear
Passive Features
Frame Construction:
Aluminum twin-spar (Monocoque)
💡 Technology Features
Infotainment
Infotainment Features:
N/A (Standard sportbike instrumentation)
Driver Assistance
Driver Assistance Features:
N/A
Connectivity
Connectivity Features:
N/A
Engine Management
ECM Capabilities:
Engine Control Module (ECM) manages fuel injection, ignition timing, and idle speed control based on sensor inputs.
Instrumentation
Instrument Panel:
Analog tachometer, digital speedometer, odometer, trip meters, fuel gauge, coolant temperature gauge, clock
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 4,000 miles (6,000 km) or 6 months
Air Filter Inspection:
Every 8,000 miles (12,000 km)
Spark Plug Replacement:
Every 16,000 miles (24,000 km)
Valve Clearance Check:
Every 16,000 miles (24,000 km)
Fluid Specifications
Coolant Type:
Honda coolant or equivalent (50/50 mix of ethylene glycol and distilled water)
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Chain and sprockets, brake pads, tires, fork seals
Potential Electrical:
Regulator/rectifier failures can occur with age, though less common than on earlier models.
Fuel Injection Tuning:
While reliable, adjustments to fuel mapping may be desired for aftermarket exhaust systems or for optimal performance.
📚 Vehicle History
Brand Heritage
Honda Motorcycles:
Honda's long-standing reputation for engineering excellence, reliability, and performance in the motorcycle industry.
Model Evolution
Cbr600 Lineage:
The F4i is part of the highly successful CBR600 lineage, evolving from earlier carbureted models to embrace fuel injection and advanced chassis technology.
Production
Manufacturing Location:
Japan
Production Period:
2001-2006
🏆 Awards & Recognition
Recognitions
Bike Magazine Reviews:
Consistently praised in contemporary motorcycle publications for its balance of performance, handling, and everyday usability.
Ratings
Owner Satisfaction:
Generally high owner satisfaction due to Honda's reliability and the bike's sporty yet manageable nature.
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