Honda Cbr1000rr 2004-2005 Service Repair Manual

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类型: Motorcycle

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标签: 2004 2005 B Models Cbr1000rr Honda Marine Motorcycle Outboard Engines

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Description

This manual covers the CBR1000RR Fireblade, model code SC57, from the 2nd Generation, produced for the 2004 and 2005 model years. Renowned for its performance, handling, and technological advancements, this supersport motorcycle is equipped with a powerful 998 cc liquid-cooled inline-four engine, an advanced chassis, and high-performance suspension and brakes. The CBR1000RR is recognized for its aggressive styling and engineering excellence, making it a standout in its class. This comprehensive Service Repair Manual in English provides detailed information for repair, maintenance, and diagnostics. It covers all major systems, including the powertrain, chassis, electrical components, bodywork, cooling, and exhaust systems. The manual includes step-by-step procedures for maintenance tasks, fault finding, component repair, and disassembly/reassembly. It is designed to assist both do-it-yourself enthusiasts and professional mechanics in effectively maintaining and restoring the CBR1000RR Fireblade.

🏷️ Basic Information

Identification

Make:

Honda

Model:

CBR1000RR

Model Designation:

Fireblade

Model Code:

Generation

Generation Name:

2nd Generation

Codes

Vin Character Engine Type:

9 (10th digit indicates model year)

👋 Introduction

Market Position

Segment:

Supersport Motorcycle

Reputation:

Known for its performance, handling, and technological advancements

Competitive Analysis

Key Competitors:

Yamaha YZF-R1, Suzuki GSX-R1000, Kawasaki ZX-10R, Ducati 999

Key Features

Vehicle Highlights:

Powerful inline-four engine, advanced chassis, aggressive styling, high-performance suspension and brakes

Manual Value Proposition:

Provides factory-level repair and maintenance data, enabling significant cost savings and empowering owners to maintain their high-performance machine.

📋 Manual Details

Coverage Areas

Covered Years:

2004-2005

Geographic Coverage:

Global (based on factory service information)

Page Count

Estimated Page Count:

Manual Type

Type:

Service Repair Manual

Purpose:

Repair, Maintenance, Diagnostics, Restoration

Language

Language:

English

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Fuel System, Transmission, Drivetrain, Clutch

Chassis:

Suspension (Front & Rear), Brakes, Wheels, Tires

Electrical:

Wiring Diagrams, Lighting, Ignition, Starting, Charging, ECUs

Bodywork:

Fairings, Seat, Fuel Tank, Frame

Cooling System:

Radiator, Cooling Fan, Coolant Flow

Exhaust System:

Exhaust Pipes, Muffler, Catalytic Converter (if applicable)

Procedures Included

Maintenance:

Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication

Diagnostics:

Fault Finding, Symptom Analysis, Diagnostic Trouble Codes (DTCs)

Repair:

Engine Rebuild, Transmission Overhaul, Suspension Overhaul, Brake Service, Electrical Component Repair

Installation:

Component Replacement, Accessory Installation

Disassembly Reassembly:

Complete step-by-step guides for major components

Technical Depth

Depth:

Comprehensive (from basic checks to full engine teardown and rebuild)

Target Audience:

Do-it-yourself enthusiasts and professional mechanics

📊 Manual Specifications

File Format

Compatibility:

PDF Reader (Adobe Acrobat, etc.)

Print Quality

Resolution:

High-resolution scans for clear diagrams and text

Searchability:

Searchable text for quick information retrieval

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 4-stroke, DOHC, inline 4-cylinder

Displacement:

998 cc

Bore X Stroke:

75 mm x 56.5 mm

Compression Ratio:

12.2:1

Valve Train:

Chain drive, DOHC, 16 valves (4 per cylinder)

Performance

Horsepower:

Approx. 170 HP @ 12,000 RPM (at crankshaft, manufacturer claimed)

Torque:

Approx. 101.8 Nm (75.0 lb-ft) @ 9,500 RPM (at crankshaft, manufacturer claimed)

Fuel System

Fuel Delivery:

PGM-FI (Programmed Fuel Injection) with dual injectors per cylinder

Fuel Type:

Unleaded gasoline (91 octane or higher recommended)

Ignition System:

Digital transistorized ignition with electronic advance

Engine Components

Crankshaft:

Forged steel

Pistons:

Aluminum alloy, lightweight

Cooling Type:

Forced air and liquid cooling

Engine Firing Order

Firing Order:

1-3-4-2

🔧 Transmission

Standard

Transmission Type:

Constant-mesh, 6-speed sequential

Clutch Type:

Wet, multi-plate, hydraulic actuation

Features

Gearbox Service:

Detailed procedures for removal, installation, and overhaul

Transmission Fluid Type:

Honda MTF (Manual Transmission Fluid) or equivalent API GL-4 SAE 75W/80W

Transmission Fluid Capacity:

Approximately 1.4 Liters (dry fill)

📐 Dimensions

Exterior

Length:

Approx. 2,025 mm (79.7 in)

Width:

Approx. 715 mm (28.1 in)

Height:

Approx. 1,130 mm (44.5 in)

Wheelbase:

Approx. 1,400 mm (55.1 in)

Weights

Dry Weight:

Approx. 173 kg (381.4 lbs)

Wet Weight:

Approx. 197 kg (434.3 lbs) (curb weight, with all fluids)

Weight Distribution:

Optimized for handling (detailed specifications in manual)

🛡️ Safety Features

Ratings

Safety Certification:

Meets all applicable road safety standards for its class.

Active Features

Brakes Front:

Dual 310mm discs with radial-mount 4-piston calipers (C-ABS optional for some markets)

Brakes Rear:

Single 220mm disc with 2-piston caliper

Suspension Front:

43mm inverted cartridge fork with adjustable preload, compression, and rebound damping

Suspension Rear:

Pro-Link system with monoshock, adjustable preload, compression, and rebound damping

Passive Features

Frame Type:

Aluminum twin-spar

Tire Size Front:

120/70ZR17

Tire Size Rear:

190/50ZR17

💡 Technology Features

Infotainment

Infotainment System:

N/A (Focus on performance, not infotainment)

Driver Assistance

Rider Aids:

Optional Combined Anti-lock Braking System (C-ABS) in some configurations.

Connectivity

Connectivity Features:

Engine Management

Engine Control Unit (ECU) managing fuel injection and ignition timing.

Honda Efi System:

Advanced PGM-FI system with dual injectors for precise fuel delivery.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 6,000 miles or 12 months, whichever comes first (refer to manual for specific conditions).

Air Filter Check:

Every 12,000 miles or 24 months

Spark Plug Replacement:

Every 16,000 miles

Valve Clearance Check:

Every 16,000 miles (critical inspection point)

Fluid Specifications

Engine Oil Type:

SAE 10W-40 API SG or higher, JASO MA certified

Engine Oil Capacity:

Approximately 3.4 Liters (without filter change), 3.7 Liters (with filter change)

Coolant Type:

Honda High Performance Coolant (or equivalent 50/50 mix of ethylene glycol and deionized water)

Brake Fluid Type:

DOT 4

Known Issues

Common Wear Items:

Clutch plates, chain and sprockets, brake pads, fork seals (typical for high-performance sportbikes).

Potential Electrical:

Occasional rectifier or stator issues, though generally reliable.

📚 Vehicle History

Brand Heritage

Honda Motorcycles:

Honda's long-standing reputation for engineering excellence, reliability, and performance in the motorcycle industry.

Model Evolution

Cbr Lineage:

The CBR1000RR (Fireblade) represents a lineage of Honda's flagship sportbikes, evolving from earlier CBR models.

Sc57 Introduction:

The 2nd generation CBR1000RR (SC57) was introduced for the 2004 model year, featuring a significant redesign over its predecessor.

Production

Manufacturing Location:

Japan

🏆 Awards & Recognition

Recognitions

Motorcycle Press:

Consistently reviewed positively by major motorcycle publications for its handling, power delivery, and overall performance.