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Honda CBX1000 Motorcycle Complete Workshop Service Repair Manual 1979 1980

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🏷️ Basic Information Identification Make: Honda Model: CBX1000 Model Variant: Pro-Link (SC03/SC06) Year: 1979, 1980 Codes Chassis Code Primary: SC03 Chassis Code Secondary: SC06 (for later 1980/1981 Pro-Link models, though...
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类型: Motorcycle
厂商:
斯库: 603324
Honda CBX1000 Motorcycle Complete Workshop Service Repair Manual 1979 1980
🏷️ Basic Information
Identification
Make:
Honda
Model:
CBX1000
Model Variant:
Pro-Link (SC03/SC06)
Year:
1979, 1980
Codes
Chassis Code Primary:
SC03
Chassis Code Secondary:
SC06 (for later 1980/1981 Pro-Link models, though manual focuses on earlier bikes)
👋 Introduction
Market Position
Market Position:
Flagship sport touring motorcycle of its era, known for its powerful inline-six engine and sophisticated design.
Competitive Analysis
Competitive Analysis:
Competed with other large-displacement, multi-cylinder motorcycles from manufacturers like Kawasaki (KZ1300), Yamaha (XS1100), and Suzuki (GS1000). Differentiated by its unique six-cylinder configuration and advanced Pro-Link rear suspension.
Key Features
Key Features:
998cc DOHC inline-six engine, dual overhead camshafts, 24 valves, Pro-Link single-shock rear suspension, shaft drive, advanced ergonomics for touring.
Braking System:
Dual front hydraulic disc brakes, single rear hydraulic disc brake. Early SC03 may have had twin discs front and rear, or a disc front and drum rear on some export models, confirm with manual's scope.
📋 Manual Details
Coverage Areas
Coverage Areas:
Mechanical, Electrical, Bodywork, Maintenance, Troubleshooting, Specifications
Diagnostic Charts:
Includes troubleshooting flowcharts for common problems.
Page Count
Page Count:
Estimated 300+ pages (typical for comprehensive workshop manuals of this era)
Manual Type
Manual Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine (disassembly, assembly, tuning), Carburetion, Fuel System, Ignition System, Cooling System, Exhaust System, Drivetrain, Transmission, Clutch, Suspension (front & rear, including Pro-Link), Brakes (front & rear, hydraulic), Electrical System (wiring diagrams, components), Frame, Wheels, Tires, Bodywork, Controls, Specifications
Electrical System Detail:
Comprehensive wiring diagrams, component testing, troubleshooting electrical faults (lighting, ignition, starter, charging system).
Fuel System Detail:
Detailed explanation of the six CV carburetors, including jetting specifications, float adjustment, and synchronisation procedures.
Procedures Included
Procedures Included:
Complete engine rebuild, carburetor synchronization and tuning, valve clearance adjustment, ignition timing, clutch inspection and adjustment, transmission overhaul, suspension component replacement and adjustment, brake system servicing, wheel bearing replacement, electrical troubleshooting, wiring harness inspection, frame inspection, torque specifications for all fasteners, diagnostic procedures
Carburetor Cleaning:
Detailed instructions for disassembling, cleaning, and reassembling the bank of six carburetors.
Pro Link Suspension Adjustment:
Specific guidance on adjusting the rear shock absorber preload and damping, if applicable to the specific SC06 variant covered by the manual.
Engine Assembly:
Step-by-step instructions for rebuilding the inline-six engine, including torque values and critical clearances.
Technical Depth
Technical Depth:
Comprehensive: Covers everything from routine maintenance and adjustments to full engine and transmission rebuilds, including detailed diagnostic flowcharts and exploded views.
Diagnostic Tools:
Recommended tools and techniques for diagnosing mechanical and electrical issues, including basic electrical testers and specialized engine tools.
Performance Tuning:
Provides baseline specifications for engine tuning, carburetor adjustments, and ignition timing to achieve optimal performance.
📊 Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Yes
Printable:
Yes
Print Quality
Image Quality:
High-resolution scans of original diagrams and text
Binding Type
Binding Type:
N/A (Digital)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, inline-six, DOHC, 24 valves
Displacement:
998 cc (60.9 cu in)
Bore X Stroke:
64.5 mm x 75.0 mm (2.54 in x 2.95 in)
Compression Ratio:
9.2:1
Cooling System:
Air-cooled
Horsepower Rating:
105 hp @ 8,000 rpm (approx.)
Torque Rating:
81 Nm (59.7 lb-ft) @ 7,000 rpm (approx.)
Valve Actuation:
DOHC, 4 valves per cylinder
Spark Plugs:
NGK DPR8EA-9 or equivalent (refer to manual for exact specifications)
Engine Oil Capacity:
3.7 L (3.9 US qt) with filter change
Fuel System
Fuel System:
6 x Keihin CV carburetors, 30 mm
Fuel Tank Capacity:
22 L (5.8 US gal)
Ignition System
Ignition Type:
Electronic ignition (CDI)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Final Drive:
Shaft drive
Gear Ratios:
Refer to manual for specific gear ratios (1st: 2.750, 2nd: 1.944, 3rd: 1.500, 4th: 1.227, 5th: 1.000 - approximate for early models, check manual)
Features
Clutch Type:
Wet, multi-plate
Transmission Fluid Spec:
SAE 20W-40 API SE (check manual for exact Honda specification)
📐 Dimensions
Exterior
Length:
2,225 mm (87.6 in)
Width:
770 mm (30.3 in)
Height:
1,265 mm (49.8 in)
Wheelbase:
1,505 mm (59.3 in)
Ground Clearance:
140 mm (5.5 in)
Seat Height:
800 mm (31.5 in)
Weights
Dry Weight:
245 kg (540 lbs)
Wet Weight:
270 kg (595 lbs) (approx.)
Gross Vehicle Weight Rating:
N/A (Motorcycle specific)
Wheels
Front Wheel:
19-inch
Rear Wheel:
18-inch
Front Tire Size:
3.75 H 19
Rear Tire Size:
4.50 H 18
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle safety is assessed differently than automobiles)
Active Features
Active Features:
Powerful dual front disc brakes, single rear disc brake, Pro-Link suspension for improved stability and handling, effective lighting system.
Passive Features
Passive Features:
Robust frame construction, integrated rider ergonomics.
💡 Technology Features
Infotainment
Infotainment Features:
N/A (This is a 1979/1980 motorcycle; infotainment systems were not applicable)
Driver Assistance
Driver Assistance Features:
N/A (Motorcycle-specific safety aids were nascent or non-existent)
Engine Management
Engine Management Features:
Electronic ignition (CDI) with advanced timing curves for the era, mechanical spark advance mechanism.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 4,000 km (2,500 miles) or 6 months
Valve Clearance Check:
Every 8,000 km (5,000 miles)
Carburetor Sync Interval:
Every 8,000 km (5,000 miles) or as needed
Fork Oil Change:
Every 16,000 km (10,000 miles)
Fluid Specifications
Engine Oil Spec:
SAE 20W-40 API SE (Honda recommends their own HP4M or equivalent)
Brake Fluid Spec:
DOT 3 or DOT 4 hydraulic brake fluid
Fork Oil Spec:
Honda SS-7 (or SAE 10W equivalent), 357 ml per fork leg
Final Drive Oil Spec:
SAE 80 API GL-4 Hypoid Gear Oil
Cooling System Type:
Air-cooled (no coolant)
Known Issues
Known Issues:
Carburetor synchronization drift, CDI unit failures, wear on shaft drive components, potential for cam chain wear, electrical connector corrosion, aging rubber components (hoses, seals).
Common Repairs:
Carburetor overhaul and tuning, replacement of aging electrical components, cam chain tensioner adjustment or replacement, brake caliper seal replacement, fork seal replacement.
Vibration Dampening:
Some early models could exhibit vibrations at higher RPMs, addressed by later revisions and proper tuning.
Camchain Tensioner:
The automatic camchain tensioner can wear or fail, leading to noise and potential engine damage if not addressed.
Cooling System Efficiency:
While air-cooled, effective airflow is critical. Ensure cooling fins are clean and unobstructed.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Honda has a long-standing reputation for engineering excellence, reliability, and innovation in motorcycles, dating back to the post-WWII era.
Model Evolution
Model Evolution:
The CBX was introduced in 1978 as a halo bike. Early models (1978-1979) featured twin rear shocks. The 1980 model year saw the significant introduction of the Pro-Link single-shock rear suspension, improving handling and ride quality, which is the focus of this manual. Later models (SC06) continued with Pro-Link and saw minor updates. This manual specifically covers the SC03 (early twin-shock) and the introduction of the SC06 (Pro-Link) variants for 1979-1980.
Engine Variants:
While the engine displacement remained largely consistent, tuning and component variations existed between early twin-shock (SC03) and later Pro-Link (SC06) models. This manual is crucial for understanding these distinctions.
Production
Production Years:
1978-1982
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Recognitions:
The Honda CBX1000 was widely acclaimed by the motorcycle press upon its release as a technological marvel and the pinnacle of Japanese motorcycle engineering for its time. It was often lauded for its smooth power delivery and unique sound.
Ratings
Performance Ratings:
Often cited as one of the fastest production motorcycles of its era. Praised for its high-speed stability and touring capability.
Certifications
Certifications:
N/A (Industry certifications for motorcycles were structured differently at the time).
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