2002 Honda Insight Service & Repair Manual

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🏷️ Basic Information Identification Make: Honda Model: Insight Year: 2002 Codes Chassis Code: ZE1 👋 Introduction Market Position Segment: Subcompact Hybrid Vehicle Competitive Analysis Comparable Models: Early hybrid vehicles, fuel-efficient...

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标签: 2002 Car Cars Featured Honda Insight

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Description

🏷️ Basic Information

Identification

Make:

Honda

Model:

Insight

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Subcompact Hybrid Vehicle

Competitive Analysis

Comparable Models:

Early hybrid vehicles, fuel-efficient compact cars

Key Features

Unique Selling Points:

Pioneering hybrid technology in a production car, exceptional fuel economy, aerodynamic design, lightweight construction

📋 Manual Details

Coverage Areas

Primary Coverage:

2002 Honda Insight Service & Repair Manual Software

Page Count

Estimated Pages:

Extensive (Digital format, equivalent to a full printed service manual)

Manual Type

Type:

Official Service and Repair Manual Software

Language

Language:

English

Format

Format:

Online Access (Web Browser based)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (1.0L 3-cylinder IMA), Transmission (CVT), Hybrid System (IMA - Integrated Motor Assist)

Chassis:

Brakes (ABS), Suspension (Front/Rear), Steering, Wheels & Tires

Electrical:

Wiring Diagrams, Lighting, Power Accessories, Instrument Panel, Hybrid Battery Management

Body And Interior:

Body Panels, Doors, Glass, Seats, HVAC (Heating, Ventilation, Air Conditioning)

Procedures Included

Maintenance:

Scheduled Maintenance (oil changes, filter replacements, fluid checks), Routine Inspections

Diagnostics:

Troubleshooting Guides, Symptom-based Diagnostics, DTC (Diagnostic Trouble Code) Interpretation

Repair:

Component Removal and Installation, Component Overhaul, System Repair Procedures

Technical Depth

Depth:

Comprehensive Factory-Derived Information (OE materials), suitable for DIY and professional technicians

📊 Manual Specifications

File Format

Digital Quality:

High-resolution digital content, searchable text

Print Quality

Print Ability:

Printable pages (user responsibility)

Binding Type

Binding:

Not Applicable (Digital Software)

Paper Type

Paper Quality:

Not Applicable (Digital Software)

⚙️ Engine Specifications

Primary Engine

Engine Type:

1.0L (995 cc) SOHC 3-cylinder with VTEC-E and Integrated Motor Assist (IMA) Hybrid System

Performance

Combined Horsepower:

Approx. 70 hp (52 kW) @ 5500 rpm (Gasoline engine + Electric Motor)

Combined Torque:

Approx. 90 lb-ft (122 Nm) @ 1500 rpm (Gasoline engine + Electric Motor)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (PGM-FI)

Engine Codes

Engine Code:

D13B1 (modified for IMA)

Hybrid System

Hybrid Motor Type:

3-phase AC synchronous electric motor

Hybrid Battery Type:

Nickel-Metal Hydride (NiMH)

🔧 Transmission

Standard

Transmission Type:

Continuously Variable Transmission (CVT) with SportShift capability

Optional

Optional Transmission:

Features

Cvt Features:

Electronically controlled, allows for optimal engine RPM for efficiency or power

📐 Dimensions

Exterior

Length:

151.8 inches (3,855 mm)

Width:

66.7 inches (1,695 mm)

Height:

52.0 inches (1,320 mm)

Weights

Curb Weight:

Approx. 2,000 - 2,150 lbs (907 - 975 kg)

Gross Weight Rating:

Approx. 2,800 lbs (1,270 kg)

🛡️ Safety Features

Ratings

NHTSA Rollover Rating:

4-star (Frontal crash: 4-star, Side crash: 5-star)

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Available Traction Control System (TCS)

Passive Features

Airbags:

Driver and Front Passenger Airbags

Seatbelts:

3-point seat belts with pretensioners, LATCH child seat anchors

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD player, optional premium audio system

Driver Assistance

Eco Assist:

Not applicable to this generation

Connectivity

Auxiliary Input:

Not standard, may have aftermarket options

Hybrid Integration

Display Features:

Instrument cluster displays hybrid system status, battery charge level, and fuel economy data.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles (12,000 km) or 12 months, whichever comes first (synthetic oil recommended)

Air Filter Replacement:

Every 15,000 miles (24,000 km) or as needed based on driving conditions

Transmission Fluid Change:

CVT fluid: Inspect every 15,000 miles, Change every 60,000 miles (100,000 km) or as specified by manual

Fluid Specifications

Engine Oil Type:

API Service SM or later, SAE 0W-20 (synthetic recommended for optimal fuel economy and cold-weather performance)

Engine Oil Capacity:

3.2 US qt (3.0 L) with filter change

Coolant Type:

Honda Type 2 (Blue) Antifreeze/Coolant

Brake Fluid Type:

SAE J1703 or FMVSS No. 116 DOT 3

Known Issues

Hybrid Battery Degradation:

Over time, the NiMH hybrid battery pack can lose capacity, leading to reduced electric assist and fuel economy. Diagnosis and potential replacement.

Ima Control Unit Issues:

Occasional reports of IMA control unit malfunctions, requiring diagnostic and potential replacement.

Cvt Longevity:

While generally reliable, proper fluid maintenance is crucial for CVT longevity. Some owners report premature wear if maintenance is neglected.

📚 Vehicle History

Brand Heritage

Honda Legacy:

Honda is renowned for its engineering prowess, fuel efficiency, and reliable vehicles.

Model Evolution

Insight Generation:

First generation (1999-2006), characterized by its pioneering hybrid technology and distinctive aerodynamic design.

Production

Production Years:

1999 - 2006

Manufacturing Location:

Japan

🏆 Awards & Recognition

Recognitions

Car Of The Year:

Recognized for its technological innovation and environmental contribution; received various 'Green Car of the Year' accolades.

Ratings

Fuel Economy Epa:

EPA estimated 52 MPG city / 52 MPG highway (equivalent) for manual transmission models.