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2005 Honda Insight Service & Repair Manual

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🏷️ Basic Information Identification Make: Honda Model: Insight Year: 2005 Generation Generation Code: ZE1 Codes Chassis Code: ZE1 👋 Introduction Market Position Vehicle Segment: Compact Hybrid Target Audience: Environmentally conscious...
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类型: Car
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2005 Honda Insight Service & Repair Manual
🏷️ Basic Information
Identification
Make:
Honda
Model:
Insight
Year:
2005
Generation
Generation Code:
ZE1
Codes
Chassis Code:
ZE1
👋 Introduction
Market Position
Vehicle Segment:
Compact Hybrid
Target Audience:
Environmentally conscious consumers, early adopters of hybrid technology, budget-minded owners
Competitive Analysis
Key Competitors:
Toyota Prius (first generation)
Unique Selling Proposition:
Ultra-lightweight construction, 3-cylinder VTEC engine, advanced (for its time) hybrid system
Key Features
Manual Advantage:
Provides detailed OEM-level repair information, surpassing outdated printed manuals in convenience and accessibility
Diy Support:
Empowers owners to perform maintenance and repairs, saving significant costs
📋 Manual Details
Coverage Areas
Primary Coverage:
2005 Honda Insight
Secondary Coverage:
All trims and powertrain configurations for the specified model year
Page Count
Estimated Page Count:
Extensive (Online format, dynamically displays content)
Manual Type
Type:
Service and Repair Manual
Source Licensing:
Officially Licensed, derived from OE (Original Equipment) materials
Language
Language:
English
Format
Format:
Online Software/Web-based Access
Access Duration:
1 Year (with discounts for extensions)
Device Compatibility:
PC, Laptop, Smartphone, Tablet (requires internet connection and web browser)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Hybrid System (IMA - Integrated Motor Assist), Transmission, Drivetrain
Chassis:
Suspension, Steering, Brakes
Body & Electrical:
Body Panels, Interior, HVAC, Wiring Diagrams, Lighting, Audio Systems
Hybrid Specifics:
High-voltage battery system diagnostics, electric motor operation, power control module
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Repair:
Component replacement, system diagnostics, troubleshooting, repair procedures
Diagnostics:
On-Board Diagnostics (OBD-II) system, DTC (Diagnostic Trouble Code) interpretation, common fault diagnosis
Technical Specifications:
Torque specifications, clearances, tolerances, diagnostic data
Technical Depth
Depth Level:
Comprehensive (covering basic DIY to advanced repairs)
Troubleshooting Approach:
Systematic diagnosis and repair guidance
Detail Level:
Includes step-by-step instructions, diagrams, and illustrations where applicable in the online format
📊 Manual Specifications
File Format
Digital Format:
Web-based portal
Print Quality
Online Rendering:
High-resolution, clear text and graphics
Binding Type
Digital Interface:
Navigable interface with search functionality
Paper Type
Digital Medium:
N/A (Digital access)
⚙️ Engine Specifications
Primary Engine
Engine Code:
D13B1 (with IMA Hybrid System)
Configuration:
Inline 3-cylinder, SOHC VTEC
Displacement:
1.3 Liters (1339 cc)
Bore X Stroke:
75.0 mm x 76.0 mm
Compression Ratio:
9.8:1
Horsepower Gasoline Engine:
88 hp @ 5700 rpm
Torque Gasoline Engine:
84 lb-ft @ 3700 rpm
Performance
Hybrid Motor Power:
13 hp (peak) / 5.3 hp (continuous)
Hybrid Motor Torque:
31 lb-ft (peak)
Fuel System
Fuel Type:
Unleaded Gasoline
Fuel Delivery:
Electronic Fuel Injection (PGM-FI)
Fuel Tank Capacity:
10.6 US Gallons (40 Liters)
🔧 Transmission
Standard
Type:
Continuously Variable Transmission (CVT) with Integrated Motor Assist (IMA)
Gear Ratio Range:
N/A (CVT)
Features
Hybrid Integration:
Seamlessly blends power from gasoline engine and electric motor
Transmission Fluid Type:
Honda HCF-2 (check manual for specific part number and viscosity)
Transmission Fluid Capacity:
Approximately 3.0 Liters (check manual for exact capacity)
📐 Dimensions
Exterior
Length:
157.3 inches (4000 mm)
Width:
66.7 inches (1695 mm)
Height:
51.2 inches (1300 mm)
Wheelbase:
96.7 inches (2455 mm)
Ground Clearance:
5.7 inches (145 mm)
Weights
Curb Weight:
Approx. 2,160 - 2,190 lbs (980 - 993 kg)
Gross Vehicle Weight Rating:
Approx. 3,000 lbs (1361 kg)
Towing Capacity:
Not Recommended
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (for driver and passenger)
NHTSA Side Impact:
4-Star (front and rear passengers)
IIHS Front Offset:
Good
Active Features
ABS:
Standard Anti-lock Braking System
Ebd:
Electronic Brake-force Distribution
Passive Features
Airbags:
Driver and front passenger airbags
Seatbelts:
Front 3-point seat belts with pretensioners, Rear 3-point seat belts
Child Anchors:
LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD audio system with 4 speakers. Optional premium audio may be available.
Climate Control:
Manual or automatic climate control, depending on trim. The manual covers HVAC system operation and diagnostics.
Driver Assistance
Instrument Cluster:
Features a unique lean-burn indicator, IMA system display, and fuel economy data.
Connectivity
OBD-Ii:
Standard OBD-II port for diagnostics and emissions testing.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 12 months, whichever comes first (using synthetic oil)
Air Filter Replacement:
Every 15,000 miles (24,000 km)
Spark Plug Replacement:
Every 105,000 miles (168,000 km) (iridium type)
Fluid Specifications
Engine Oil Type:
API Service SM/SL, SAE 0W-20 (Synthetic) - Honda Genuine 0W-20 SN/GF-5
Engine Oil Capacity:
3.4 US Quarts (3.2 Liters) with filter change
Coolant Type:
Honda All Season Antifreeze/Coolant Type 2 (Blue) - 50/50 mix
Brake Fluid Type:
DOT 3
Known Issues
Hybrid Battery Degradation:
Like all hybrid vehicles, the NiMH battery pack can degrade over time, leading to reduced electric assist and fuel economy. The manual will guide diagnosis and potential replacement procedures.
Cvt Concerns:
While generally reliable, any CVT can be sensitive to fluid maintenance. The manual details correct fluid type and change intervals to prevent issues.
Engine Mounts:
Due to the lightweight construction and unique engine mount design, wear can sometimes lead to increased vibration. The manual will provide inspection and replacement guidelines.
📚 Vehicle History
Brand Heritage
Honda Legacy:
Honda has a long-standing reputation for reliability, fuel efficiency, and engineering innovation, particularly in compact and hybrid vehicle segments.
Model Evolution
Insight Genesis:
The first-generation Insight (ZE1) was introduced in 1999 (as a 2000 model year in some markets) and was Honda's first mass-produced hybrid vehicle, pioneering its IMA technology.
Generation Updates:
The 2005 model represents the final year of the first-generation ZE1 Insight before a significant redesign for the second generation.
Production
Manufacturing Location:
Suzuka, Japan
Production Years:
1999-2006
🏆 Awards & Recognition
Recognitions
Green Car Of The Year:
The 2000 Honda Insight was awarded the '2000 Green Car of the Year' by the American Council for an Energy-Efficient Economy (ACEEE).
Technical Innovation:
Widely recognized for its pioneering hybrid technology and fuel efficiency.
Certifications
Emissions Certification:
Certified as an Ultra-Low Emission Vehicle (ULEV) in many jurisdictions.
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