Target Audience:
Owners and technicians of Honda TRX200 and TRX200D ATVs seeking comprehensive repair and maintenance information.
Manual Value Proposition:
Provides detailed, actionable repair information essential for maintaining and servicing these vintage Honda ATVs, enhancing their longevity and performance.
Content Highlights:
Complete tear down and rebuild procedures, detailed part diagrams, essential torque specifications, maintenance schedules, and effective troubleshooting guides.
Engine:
Complete engine tear down and rebuild, carburetor service, ignition system, fuel system (including PGM-FI for D models), lubrication, cooling system.
Drivetrain:
Transmission overhaul, clutch service, drive shafts, differential, gear reduction.
Suspension And Steering:
Front and rear suspension components, steering system, wheel alignment.
Brakes:
Brake system inspection, hydraulic components, pad replacement, drum brake service.
Electrical:
Starting system, charging system (stator, regulator/rectifier), lighting, ignition switch, battery service.
Body And Frame:
Frame inspection, body panel removal/installation, fenders, seat, handlebars.
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, valve adjustments, tire pressure checks.
Troubleshooting:
Diagnostic procedures for common problems, 'no spark' issues, starting problems, electrical faults.
Repair:
Complete step-by-step repair instructions for all major vehicle systems.
Rebuild:
Detailed instructions for complete engine and transmission rebuilds.
Technical Depth:
Comprehensive, covering basic to advanced repair and overhaul procedures.
Diagnostic Capabilities:
Includes troubleshooting charts and guidance for identifying and resolving issues.
Data Provision:
Contains critical data such as torque specifications, clearances, and fluid capacities.
Engine Type:
Air-cooled, 4-stroke (Typical for this era of TRX200 models)
Displacement:
Approximately 192cc to 196cc (Specific to the TRX200/200D models covered).
Bore X Stroke:
Refer to manual for precise specifications (e.g., typical bore around 63-64mm, stroke around 62-63mm).
Compression Ratio:
Refer to manual for precise specifications (typically around 8.5:1 to 9.5:1).
Horsepower:
Refer to manual for precise specifications (estimated 15-20 HP).
Torque:
Refer to manual for precise specifications.
Fuel Delivery:
Carburetor (TRX200), PGM-FI Fuel Injection (TRX200D Type II).
Carburetor Type:
Refer to manual for specific carburetor model (e.g., Keihin CV type).
Fuel Injection System:
PGM-FI (for TRX200D Type II), details on sensors and ECU covered.
Ignition System:
CDI (Capacitor Discharge Ignition) or similar electronic ignition.
Oil Type:
Refer to manual for precise specifications (e.g., SAE 10W-40 API SG or similar motorcycle/ATV specific oil).
Oil Capacity:
Refer to manual for precise specifications (typically around 1.5-2.0 liters).
Transmission Type:
5-speed automatic clutch with reverse (common for TRX200D) or 5-speed manual clutch (common for TRX200, but some early models may have had other configurations).
Optional Transmission:
N/A (Standard configurations for respective models).
Drive System:
Shaft drive, 2WD (Rear-wheel drive typically).
Transmission Fluid Type:
Refer to manual for specific recommendations (often same as engine oil or a dedicated gear oil for some components).
Length:
Refer to manual for precise specifications (approx. 75-80 inches).
Width:
Refer to manual for precise specifications (approx. 40-45 inches).
Height:
Refer to manual for precise specifications (approx. 40-45 inches).
Dry Weight:
Refer to manual for precise specifications (typically around 350-400 lbs).
Fuel Capacity:
Refer to manual for precise specifications (typically around 2.5-3.0 gallons).
Front Tire Size:
Refer to manual for precise specifications (e.g., AT22x7-11).
Rear Tire Size:
Refer to manual for precise specifications (e.g., AT22x10-9).
Tire Pressure:
Refer to manual for precise specifications (e.g., 2.5 psi front, 2.0 psi rear).
Safety Features Overview:
Designed for off-road use with standard ATV safety features of the era.
Braking System:
Drum brakes (front and rear) or hydraulic disc front, drum rear, depending on model/year. Manual details operation and maintenance.
Lighting:
Headlights, taillight/brake light, manual covers bulb replacement and wiring.
Infotainment Features:
Basic instrumentation (speedometer, odometer, neutral indicator, oil pressure light). No advanced infotainment features.
Driver Assistance Features:
N/A (Designed as a utility ATV with no modern driver assistance systems).
Connectivity Features:
N/A (No electronic connectivity features).
Oil Change Interval:
Refer to manual for recommended intervals (typically every 600-1000 miles or annually).
Air Filter Cleaning:
Refer to manual for recommended intervals (frequent cleaning/replacement in dusty conditions).
Spark Plug Replacement:
Refer to manual for recommended intervals and correct spark plug type (e.g., NGK DR8ES-L or equivalent).
Valve Clearance Adjustment:
Refer to manual for recommended intervals (typically every 1000-1500 miles) and specific clearance values (e.g., intake 0.05-0.07mm, exhaust 0.07-0.09mm).
Coolant Type:
N/A (Air-cooled engine)
Brake Fluid Type:
DOT 3 or DOT 4 Brake Fluid (if hydraulic brakes are equipped).
Common Problems:
Carburetor gumming, electrical connection corrosion, starter motor issues, occasional clutch wear. Manual provides diagnostic steps for these.
Honda Atv Legacy:
Honda has a long-standing reputation for reliable and well-engineered ATVs, building upon the success of earlier models like the ATC series.
Trx200 Lineage:
The TRX200 series represented Honda's entry into the utility and recreational ATV market, evolving from earlier designs to offer increased utility and rider comfort, with the 'D' models often featuring technological advancements like fuel injection.
Production Period:
1980s through mid-1990s, with the specified models spanning 1990-1997.
