Model Designation:
TRX250TE (ES) / TRX250TM
Model Years Covered:
1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004
Chassis Code Series:
First Generation (TRX250TE/TRX250TM)
Positioning:
Essential resource for owners and technicians of the Honda TRX250 Fourtrax Recon series, offering complete repair and maintenance guidance for an extended production run.
Analogy:
This manual serves as the definitive technical bible for the TRX250 Recon, akin to a factory service manual, providing the same level of detail and accuracy.
Features:
Instant download, comprehensive coverage, detailed illustrations, diagrams, wiring schematics, troubleshooting, and extensive specifications.
Powertrain:
Engine (top end, bottom end), Clutch, Transmission, Drivetrain (rear drive mechanism)
Chassis & Body:
Frame, Body Panels, Exhaust System, Front Suspension, Rear Suspension, Steering System
Brakes:
Brake System (Front and Rear)
Electrical:
Battery, Charging System (Alternator, Starter Clutch), Ignition System, Electric Starter, Lights, Switches, Wiring Diagrams, Electric Shift Program (TRX250TE models after 2001)
Fuel & Lubrication:
Fuel System, Lubrication System
Maintenance:
Scheduled maintenance, Fluid changes, Filter replacements, Lubrication
Repair Rebuild:
Complete teardown and rebuild procedures, Engine component overhauls (cylinder head, piston, crankshaft), Transmission rebuild, Suspension component repair, Brake system servicing
Diagnostics Troubleshooting:
Systematic troubleshooting guides, Common issue diagnosis and solutions
Specifications:
Torque specifications, Clearance measurements, Fluid capacities, Electrical specifications
Restoration:
Guidance for refurbishing and restoring the ATV to its original condition.
Depth:
Comprehensive from basic maintenance to complete engine and transmission overhauls, suitable for both DIY enthusiasts and professional mechanics.
Compatibility:
All versions of Windows, Mac, Linux OS, iPhone, iPad, Android.
Features:
Searchable text, Bookmarked for easy navigation.
Printability:
Printable pages.
Quality:
High-quality digital reproduction with clear illustrations and diagrams.
Type:
Digital Download (PDF)
Engine Type:
249cc Liquid-Cooled OHC Single-Cylinder Four-Stroke
Bore X Stroke:
Approximately 68.5 mm x 68.5 mm (typical for this class)
Compression Ratio:
Approximately 9.2:1 (typical for this model range)
Horsepower Estimated:
Around 18-20 HP (manufacturer specifications may vary slightly by year)
Fuel Delivery:
Carburetor (specific model: Keihin or similar, likely constant velocity)
Fuel Type:
Unleaded Gasoline
Carburetor Details:
Specific model and jetting information detailed within the manual.
Oil Type Recommendation:
SAE 10W-40 API SG or higher (refer to manual for specific Honda recommendations)
Oil Capacity:
Approximately 1.7 L (1.8 US qt) with filter change (verify in manual)
Transmission Type:
5-speed manual with automatic clutch (TRX250TM) or 5-speed manual with electric shift program (ESP) and automatic clutch (TRX250TE)
Transmission Features:
Reverse gear
Clutch Type:
Wet multi-plate automatic clutch
Final Drive:
Shaft drive with enclosed oil bath
Transmission Oil:
SAE 80 hypoid gear oil (verify in manual for specific viscosity)
Length:
Approximately 1845 mm (72.6 in)
Width:
Approximately 1055 mm (41.5 in)
Height:
Approximately 1050 mm (41.3 in)
Dry Weight:
Approximately 209 kg (460 lbs)
Curb Weight:
Approximately 217 kg (478 lbs) (TRX250TE ES)
Wheelbase:
Approximately 1200 mm (47.2 in)
Ground Clearance:
Approximately 165 mm (6.5 in)
Atv Safety Standards:
Designed to meet applicable industry safety standards for ATVs.
Braking System:
Hydraulic disc brakes front and rear, mechanical drum rear brake (TRX250TM), or hydraulic disc front and rear (TRX250TE).
Lighting:
Headlights, taillight/brake light.
Ergonomics:
Thumb throttle, handlebar controls designed for intuitive operation.
Chassis Design:
Low center of gravity for stability.
Engine Oil Change:
Every 1000 km or 6 months (refer to manual for exact interval).
Air Filter Cleaning:
As needed, or every 6 months.
Spark Plug Check:
Every 4000 km or 2 years.
Coolant Type:
Honda HP Coolant or equivalent, 50/50 mixture with distilled water.
Brake Fluid:
DOT 4 brake fluid.
Common Wear Items:
Brake pads, tires, drive chain/shaft components (if applicable depending on exact model variant), electrical switchgear contacts.
Potential Issues:
Water pump seal leaks, starter solenoid issues, carburetor gumming if not run regularly.
Heritage:
Honda's long-standing reputation for reliability and quality in powersports vehicles.
Recon Lineage:
The TRX250 Recon, introduced in 1996, evolved into the TRX250TE/TM for this generation, offering a balance of utility and recreational capability with a focus on user-friendliness.
Production Period:
1997-2004
Manufacturing:
Manufactured by Honda Motor Co., Ltd.