Market Position:
Aimed at owners and aspiring mechanics of the Husqvarna CR65 junior motocross bike.
Competitive Analysis:
Provides a cost-saving alternative to official dealership service manuals, offering comprehensive coverage for DIY enthusiasts.
Key Features:
Instant download, printable diagrams, A-Z repair coverage, DIY cost savings, user-friendly format.
Target Audience:
Husqvarna CR65 owners, mechanics, aspiring racers.
Coverage Years:
2012-2013
Vehicle Segment:
Off-road Motorcycle (Motocross)
Coverage Scope:
All diagnostic and repair procedures, maintenance, rebuild, refurbishment, restoration
Page Count:
Not specified, but described as 'complete repair procedures' and 'All Repairs Covered A-Z'
Manual Type:
Service Repair Workshop Manual
Engine System:
Detailed diagnosis, repair, rebuild procedures for the 65cc two-stroke engine.
Fuel System:
Carburetor tuning, cleaning, jetting, fuel tank and line maintenance.
Ignition System:
Spark plug diagnosis, coil testing, CDI unit troubleshooting.
Cooling System:
Liquid cooling system maintenance, radiator, water pump, coolant specifications.
Transmission System:
Clutch operation, gearbox inspection, gear oil specifications and change intervals.
Suspension System:
Front fork (WP or similar) disassembly, service, seal replacement, oil levels and specifications. Rear shock absorber servicing and adjustment.
Braking System:
Hydraulic brake system maintenance, caliper service, brake fluid specifications, pad replacement, bleeding procedures.
Electrical System:
Basic electrical troubleshooting, wiring diagrams (if included), battery maintenance, lighting (if applicable).
Frame And Bodywork:
Frame inspection, handlebar, seat, fenders, plastics, graphics repair and replacement.
Wheels And Tires:
Wheel bearing inspection, spoke tensioning, tire pressure, tire replacement.
Preventative Maintenance:
Regular checks, lubrication points, chain adjustment, filter cleaning/replacement.
Troubleshooting:
Systematic diagnosis of common problems and fault finding.
Repair Procedures:
Step-by-step instructions for component repair and replacement.
Rebuild Procedures:
Detailed instructions for engine and gearbox overhauls.
Diagnostic Procedures:
Methods for identifying and resolving mechanical and electrical faults.
Technical Depth:
Comprehensive: Covers routine maintenance to full engine rebuilds, suitable for professional technicians and home mechanics.
Diagnostic Tools:
Mentions procedures used by professional technicians, implying use of standard mechanical diagnostic tools.
Diagrams And Illustrations:
Highly detailed, printable diagrams are a key feature, aiding in assembly and disassembly.
Searchability:
Implied searchable text format within the PDF.
Print Quality:
Printable pages, ensuring clarity for repair work.
Binding Type:
Digital Download (No physical binding)
Paper Type:
Printable on any paper type by the user.
Operating Systems:
PC & MAC Computers (Windows 95, 98, 98SE, 2000, NT, ME, XP, Vista, Windows 7 & 8)
Required Software:
Adobe PDF Reader (or compatible PDF viewer)
Engine Type:
Two-stroke, single-cylinder
Displacement:
65cc (approximate, exact figure may vary slightly by specific sub-model or year within the range)
Bore X Stroke:
Not explicitly stated but typical for 65cc class (e.g., 43.5mm x 43.5mm)
Horsepower:
Typically in the range of 15-20 HP, dependent on specific tuning and conditions.
Torque:
Specific figures not provided, but optimized for peak power in the mid to upper RPM range.
Fuel Delivery:
Carburetor (likely Mikuni or Keihin, 24mm-28mm typically for this class)
Fuel Type:
Unleaded gasoline mixed with two-stroke engine oil.
Oil Mix Ratio:
Typically 40:1 or 50:1, specified in the manual.
Lubrication System:
Premix (fuel and oil mixture)
Wheelbase:
Specific measurement not provided, but typical for junior motocross bikes (approx. 1150-1200mm).
Dry Weight:
Not explicitly stated, but typically around 60-65 kg for this class.
Fuel Capacity:
Not explicitly stated, but typically 3-5 liters.
Safety Ratings:
As a racing-oriented off-road motorcycle, it does not have typical road-vehicle safety ratings (e.g., NHTSA, Euro NCAP).
Active Safety Features:
Responsive braking system, predictable handling characteristics tailored for off-road use.
Passive Safety Features:
Sturdy frame construction, robust suspension to absorb impacts.
Routine Maintenance Intervals:
The manual will detail specific intervals for tasks like checking and cleaning the air filter, chain lubrication and tensioning, brake checks, and general bolt checks.
Engine Service Intervals:
Recommendations for piston ring inspection/replacement, top-end rebuild intervals, and gearbox oil changes will be provided.
Engine Oil Type For Premix:
Specific two-stroke oil specification required for the fuel/oil mixture will be detailed (e.g., JASO FD rated synthetic or semi-synthetic).
Coolant Type:
Type of coolant and recommended mixture ratio (e.g., 50/50 ethylene glycol and distilled water) will be specified.
Brake Fluid Type:
DOT 4 or DOT 5.1 hydraulic brake fluid specification.
Common Issues:
While not explicitly listed as 'known issues', the manual would cover common wear items and potential problems such as clutch wear, carburetor jetting issues due to altitude/temperature changes, and suspension seal leaks, guiding users on inspection and prevention.
Brand Heritage:
Husqvarna Motorcycles has a long and storied history in off-road motorsport, dating back to the early 20th century, known for innovation and performance.
Model Evolution:
The CR65 is part of Husqvarna's line of junior motocross bikes, designed to introduce young riders to the sport with competitive machinery.
Production Period:
The manual covers the 2012 and 2013 model years. Husqvarna models are typically produced annually with incremental updates.
