This manual covers the SM 400 R, SM 450 R, and SM 510 R models from the 2005 model year. These Supermoto motorcycles are known for their blend of off-road agility and street performance, featuring liquid-cooled, single-cylinder, four-stroke engines with displacements around 400cc, 450cc, and 510cc respectively. The engineering quality and reliability are hallmarks of the brand, which has a strong heritage in competition motorcycles. These bikes are designed for riders seeking an engaging and versatile riding experience, whether on city streets or spirited rides.
This comprehensive service repair workshop manual is designed to be the ultimate resource for maintaining and repairing your motorcycle. It covers all essential systems, including engine disassembly, overhauling, and re-assembly, as well as the cooling system, hydraulic clutch, frame, suspension, brakes, and electrical systems. Detailed maintenance procedures, step-by-step repair instructions, and troubleshooting guidance are provided, supported by hundreds of photos and illustrations. The manual is available in multiple languages and is fully searchable and printable, making it an invaluable tool for both do-it-yourself owners and experienced mechanics.
Model:
SM 400 R, SM 450 R, SM 510 R
Engine Codes:
Specific engine codes not detailed in product info, but likely variants of single-cylinder, four-stroke engines based on displacement.
Chassis Codes:
Specific chassis codes not detailed in product info, but likely related to the SM (Supermoto) platform.
Target Audience:
Do-it-yourself owners and experienced mechanics seeking comprehensive repair and service information.
Value Proposition:
Inexpensive way to keep vehicle working properly, offering detailed instructions and illustrations rivaling professional workshop manuals.
Key Selling Points:
Instant download, comprehensive coverage, detailed illustrations, multi-language support, searchable PDF format.
Manual Scope:
The only service repair workshop manual you will ever need.
Covered Regions:
Global, with specific notes for USA/CDN-AUS models.
Estimated Page Count:
Likely several hundred pages based on the comprehensive nature and detailed illustrations described. Exact count not specified.
Manual Type:
Service Repair Manual / Workshop Manual
Language:
English (ENG), Italian (ITA), French (FRE), German (GER), Spanish (ESP)
Delivery Method:
Instant Download
Engine Systems:
Engine disassembly, overhauling, re-assembly, cooling system, hydraulic clutch control.
Chassis Systems:
Frame, wheels, front suspension, rear suspension, brakes.
Electrical Systems:
Electrical system, wiring diagrams, troubleshooting.
Maintenance Procedures:
Routine maintenance, lubrication, adjustments, fluid changes.
Repair Procedures:
Complete step-by-step repair instructions for all major components.
Troubleshooting Procedures:
Diagnosing and resolving common and uncommon issues.
Special Procedures:
Specific assembly instructions for 'KITS', torque wrench settings, specific tools.
Depth Of Coverage:
Comprehensive, covering complete disassembly and re-assembly, suitable for both DIY and experienced mechanics.
Illustration Detail:
Hundreds of photos and illustrations, including enlarged insets for detailed part examination.
Information Presentation:
Numbered instructions, bold figure numbers, notes, cautions, and warnings.
Printability:
All pages are printable.
Image Scaling:
Images can be blown up and printed enlarged.
Binding Type:
N/A (Digital Download - no physical binding)
Paper Type:
N/A (Digital Download - no physical paper)
Operating Systems:
Compatible with all Windows and Mac computers (Windows 7, Vista 32/64, XP, ME, 98, NT, 2000, etc.).
Software Requirements:
Adobe PDF Reader
Searchability:
Searchable text into document.
Indexing:
Fully indexed for easy navigation.
Engine Configuration:
Single-cylinder, 4-stroke (typical for Husqvarna SM models of this era).
Engine Displacement:
Variants include approximately 400cc, 450cc, and 510cc.
Engine Cooling:
Liquid-cooled (indicated by 'Engine cooling system' in the index).
Horsepower Range:
Typical for this class of Supermoto, likely in the 40-55 HP range, depending on specific model and tuning. Exact figures not provided in product info.
Torque Specifications:
Specific torque figures for engine components would be detailed within the manual under 'Torque wrench settings'.
Fuel Delivery System:
Likely fuel injection (FI) for 2005 models, or possibly carbureted depending on the specific market and variant. Manual would cover the relevant system.
Ignition System:
Details would be covered under the 'Electric system' section.
Valve Clearance Adjustment:
Detailed procedure and specifications are expected under 'Settings and adjustments' or 'Engine overhauling'.
Transmission Type:
Manual, 6-speed (common for Husqvarna SM models).
Optional Transmissions:
Not applicable for this model type.
Clutch Type:
Hydraulic clutch control, with specific service information provided.
Transmission Fluid Spec:
Specific transmission oil type and capacity would be detailed in the 'Maintenance' section.
Wheelbase:
Specific wheelbase figures not provided, but typical for a supermoto. Covered in 'Frame, wheels' section.
Dry Weight:
Specific dry weight figures would be detailed in the manual, likely in the 'General' section. Expect around 120-135 kg.
Fuel Capacity:
Specific fuel capacity not provided, but typically around 8-10 liters for this class.
Safety Certifications:
Not applicable in the automotive crash safety rating sense, as this is a motorcycle. However, the manual would cover safe operation and repair practices.
Braking System:
Hydraulic disc brakes front and rear. Detailed information provided under the 'Brakes' section.
Frame Construction:
High-strength frame, detailed in 'Frame, wheels' section.
Warning System:
Notes, cautions, and warnings are integrated throughout the manual to highlight critical safety information.
Infotainment System:
N/A - Motorcycles of this era typically did not feature advanced infotainment systems. Focus is on mechanical and electrical systems.
Driver Assistance Systems:
N/A - Not applicable to motorcycles.
Connectivity Features:
N/A - Not applicable to motorcycles.
Lighting System:
Details on headlamp, taillight, turn signals, and dashboard illumination would be covered in the 'Electric system' section.
Instrumentation:
Information on the speedometer, tachometer, and warning lights would be included in the electrical diagrams.
Oil Change Interval:
Specific intervals for engine oil and filter changes would be detailed in the 'Maintenance' section (likely every 3,000-6,000 km or annually).
Air Filter Cleaning:
Recommended intervals for inspection and cleaning/replacement of the air filter would be provided.
Spark Plug Replacement:
Service interval for spark plug inspection and replacement would be listed.
Engine Oil Specification:
Specific SAE viscosity grade and API service classification (e.g., SAE 10W-40, API SG or higher) would be listed. Likely a JASO MA certified oil for wet clutches.
Coolant Specification:
Type of antifreeze/coolant (e.g., ethylene glycol based) and mixture ratio would be specified.
Brake Fluid Specification:
DOT standard (e.g., DOT 4) for hydraulic brake fluid would be specified.
Common Wear Items:
The manual would likely provide guidance on common wear items such as brake pads, clutch plates, chain and sprockets, and tires.
Troubleshooting Guidance:
The 'Troubles and remedies' section is dedicated to diagnosing and fixing common problems.
Manufacturer Origin:
Husqvarna Motorcycles, a Swedish brand with a long history in off-road and competition motorcycles, now under different ownership structures over the years.
Supermoto Segment:
The SM series represents Husqvarna's entry and focus on the popular Supermoto category, blending off-road agility with street-legal performance.
Production Period:
The 2005 model year is part of a generation of Husqvarna SM bikes that were developed during a period of significant evolution for the brand.
Model Specific Awards:
No specific awards are mentioned in the product information. Husqvarna motorcycles are generally recognized for their performance and off-road capabilities.
Motorcycle Reviews:
Reviews of the 2005 Husqvarna SM models would highlight their aggressive styling, powerful engines, and agile handling characteristic of the Supermoto class.
Manual Quality Certification:
The manual is presented as a comprehensive, professional resource for repair and service.
