Segment:
Supermoto (SM) / Dirt Bike with Street Legal Features
Target Audience:
Enthusiast riders, independent repair shops, Husqvarna owners seeking factory-level repair information
Competitors:
Other European and Japanese Supermoto manufacturers (e.g., KTM, Yamaha WR-series, Honda CRF-series, Suzuki DRZ-series)
Vehicle Type:
High-performance street-legal motorcycle designed for agile handling on both pavement and light off-road conditions.
Manual Value:
Provides essential factory-level data for accurate maintenance, repair, and diagnostics, crucial for preserving performance and longevity of a specialized motorcycle like the SM510R.
Primary Coverage:
Complete Workshop Service and Repair
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics, Overhaul, Electrical Systems, Chassis Components
Estimated Pages:
Hundreds (specific count not provided in product description, but implies comprehensive coverage)
Type:
Factory Service Repair Manual
Language:
English (assumed for this market)
Format:
Downloadable (likely PDF)
Engine:
Complete engine overhaul, lubrication system, cooling system, fuel system, ignition system, exhaust system, engine management (ECU, sensors)
Transmission:
Clutch operation, gear shifting mechanisms, internal transmission components, lubrication
Chassis:
Frame, suspension (front forks, rear shock absorber), steering system, wheels, tires, braking system (hydraulic front and rear, discs, calipers, master cylinders), chain drive system
Electrical:
Wiring diagrams, battery, charging system (alternator/stator, regulator/rectifier), lighting system (headlight, taillight, indicators), starting system (starter motor, solenoid), instrumentation, sensors, ECU diagnostics
Bodywork:
Fairings, seat, fuel tank, fenders, handlebars, control levers
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain adjustment, brake pad replacement, fork seal replacement, spark plug replacement, coolant flush
Repair:
Engine rebuilds, transmission repairs, suspension overhauls, brake caliper rebuilding, electrical component replacement, bodywork repairs
Troubleshooting:
Diagnostic procedures for common malfunctions, fault code interpretation (if applicable), step-by-step problem solving
Technical Data:
Torque specifications, clearances, measurements, timing information, component identification
Depth:
Comprehensive; covers from basic maintenance to full engine and chassis disassembly/reassembly and advanced diagnostics.
Searchability:
Likely searchable text (if properly OCR'd)
Printability:
Designed for printing (individual pages or full document)
Binding Recommendation:
Professional binding recommended for full printout (spiral or comb binding)
Recommended Paper:
Durable paper stock (e.g., 24lb or higher) for workshop use
Engine Type:
Single-cylinder, four-stroke
Displacement:
Approximately 501cc (exact for 2007/2008 model year needs manual confirmation)
Bore X Stroke:
Refer to manual for specific dimensions
Cooling System:
Liquid-cooled
Valve Train:
DOHC, 4 valves
Compression Ratio:
Refer to manual for specific ratio
Ignition System:
Electronic ignition (CDI or similar)
Horsepower Est:
Approx. 50-55 HP (actual figures vary based on tuning and market) - manual will provide definitive figures.
Torque Est:
Refer to manual for specific torque figures
Fuel Delivery:
Fuel injection (likely Keihin or Mikuni EFI) or Carburetor (verify for specific year/market via manual)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
Approx. 8-9 Liters (refer to manual for exact capacity)
Length:
Refer to manual for precise dimensions
Width:
Refer to manual for precise dimensions
Height:
Refer to manual for precise dimensions
Dry Weight Est:
Approx. 130-135 kg (verify in manual)
Curb Weight Est:
Approx. 140-145 kg (with fluids, verify in manual)
Front Wheel Size:
17 inch (typical for Supermoto)
Rear Wheel Size:
17 inch (typical for Supermoto)
Front Tire Size Est:
120/70-17 (typical, confirm in manual)
Rear Tire Size Est:
150/60-17 or 160/60-17 (typical, confirm in manual)
Wheelbase:
Refer to manual for specific wheelbase measurement
Safety Certification:
CE approved (for European market), DOT/EPA for street legality in other regions. Manual will detail compliance.
Braking System Front:
Hydraulic disc brake with multi-piston caliper (e.g., Brembo)
Braking System Rear:
Hydraulic disc brake with single or dual-piston caliper
Lighting:
Headlight, taillight, brake light, turn signals (street-legal requirement)
Frame Construction:
Steel trellis frame (typical for Husqvarna)
Handlebar:
Fatbar handlebar for improved control and impact absorption
Features:
Basic instrumentation cluster (speedometer, tachometer, odometer, warning lights). No advanced infotainment typically found on this model.
Features:
ABS was generally not standard or an option on this model. Manual will confirm availability.
Features:
No Bluetooth or smartphone connectivity on this model. Focus is on mechanical and electrical systems.
Oil Change Interval:
Typically every 3,000-5,000 km or 6 months, but the manual will provide precise intervals and oil type.
Chain Adjustment Interval:
Regularly check and adjust (every 1,000 km or as needed) - manual will provide exact procedure.
Valve Clearance Check:
Typically at higher mileage intervals (e.g., 10,000-15,000 km) - manual will specify.
Spark Plug Replacement:
Refer to manual for recommended interval
Engine Oil Type:
High-quality synthetic motorcycle oil, e.g., Motul 5100/7100 10W-40 or 15W-50 (confirm exact API/JASO MA/MA2 rating and viscosity in manual).
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors (typically a 50/50 mix with distilled water). Manual will specify approved types.
Brake Fluid Type:
DOT 4 or DOT 5.1 (confirm in manual).
Fork Oil Type:
Specific suspension fluid (e.g., Motorex, Showa SS-8) with specified viscosity (e.g., 5W or 7.5W). Manual is critical here.
Engine Oil Capacity:
Refer to manual for exact capacity (typically 1.0-1.5 liters)
Common Wear Items:
Clutch plates, chain and sprockets, brake pads, fork seals, wheel bearings, swingarm bushings. Manual details inspection and replacement.
Potential Electrical Issues:
Faulty regulator/rectifier, stator issues, wiring harness connections. Manual provides diagnostic trees.
Importance:
Crucial for engine components, suspension, brakes, and fasteners. Manual is the definitive source.
Brand Origin:
Husqvarna Motorcycles is one of the oldest motorcycle manufacturers, originating in Sweden.
Brand Focus:
Historically known for off-road motorcycles (motocross, enduro) and later expanding into supermoto and street-oriented models.
Sm510R Lineage:
The SM510R represents Husqvarna's focus on the supermoto segment, blending off-road chassis dynamics with street-focused components.
Year Specific Changes:
The 2007-2008 models likely represent a specific generation or iteration with minor updates between them. The manual will detail any year-specific differences.
Manufacturing Location:
Typically manufactured in Italy by Husqvarna Motorcycles (part of the BMW Motorrad group during certain periods, but this manual predates that significant ownership change).
