The 2006 SM610 is a high-performance supermoto motorcycle engineered for agility and spirited riding on both paved and unpaved surfaces. Building on a rich heritage dating back to 1903, this model embodies Italian performance-oriented engineering with a powerful single-cylinder engine, a lightweight chassis, and long-travel suspension. Key features include a robust 600cc class liquid-cooled four-stroke engine, a sophisticated fuel injection system for precise throttle response, and a capable braking system designed for superior stopping power. The SM610's aggressive styling and off-road-derived components adapted for street use make it a standout in the premium supermoto segment, offering a compelling blend of performance and versatility.
This comprehensive workshop service and repair manual provides detailed, step-by-step procedures and technical specifications for the 2006 SM610. Covering all essential systems including the engine, fuel, ignition, cooling, lubrication, transmission, clutch, chassis, suspension, brakes, and electrical systems, this manual is an indispensable resource. It includes information on removal, installation, disassembly, assembly, adjustments, inspections, and troubleshooting for all components. With its in-depth coverage, torque values, wear limits, and diagnostic procedures, this manual is designed to assist owners, mechanics, and technicians in maintaining and repairing the vehicle effectively, ensuring optimal performance and longevity.
Engine Family:
Single-cylinder 4-stroke
Market Position:
High-performance supermoto motorcycle designed for agility, sport riding on both paved and unpaved surfaces. Competes in the premium segment of the supermoto market.
Competitive Analysis:
Competes with other European manufacturers offering similar displacement supermoto or dual-sport models. Known for its Italian heritage and performance-oriented engineering.
Key Features:
Powerful single-cylinder engine, lightweight chassis, long-travel suspension, high-performance braking system, aggressive styling, and off-road-derived components adapted for street use.
Coverage Areas:
Full Workshop Service and Repair
Manual Type:
Factory Service Repair Manual / Workshop Manual
Systems Covered:
Ignition system components, including spark plug type, gap specification, ignition timing verification, and troubleshooting ignition failures.
Procedures Included:
Wheel removal, tire mounting/demounting, tube replacement, and spoke tension adjustments.
Technical Depth:
Provides guidance on using specialized tools and jigs required for specific repair operations, ensuring accuracy and safety.
Print Quality:
High-resolution, printable pages
Binding Type:
Digital Download (No physical binding)
Paper Type:
N/A (Digital)
Primary Engine:
Specific engine code for the 2006 SM610 (e.g., TE610 engine variant) is detailed for accurate parts referencing.
Performance:
Information on engine compression ratios, bore and stroke, and valve timing is provided for precise engine performance and diagnostics.
Fuel System:
Details on fuel pump operation, fuel filter replacement, and injector cleaning procedures are covered for optimal fuel delivery.
Transmission:
5-speed or 6-speed constant mesh gearbox, depending on the specific sub-variant of the SM610.
Optional:
N/A (Typically a single transmission option for a given model year and variant).
Features:
Detailed explanations of clutch operation, including adjustment procedures, and disassembly/assembly of the gearbox components.
Exterior:
Information on wheel types (spoked wheels common for this model), tire sizes (e.g., 120/70-17 front, 160/60-17 rear), and recommended tire pressures.
Weights:
Includes information on front and rear suspension travel, ground clearance, and seat height, crucial for understanding the bike's geometry and capability.
Ratings:
N/A (Motorcycle safety ratings are typically not standardized in the same way as cars. Focus is on design, braking, and handling capabilities.)
Active Features:
High-performance disc brakes (front and rear), often with radial-mount calipers for superior stopping power and feel. Upside-down front forks and adjustable rear shock for precise handling and stability.
Passive Features:
Frame design for rigidity and rider support, ergonomic seating position for control, and robust construction of all components.
Infotainment:
Basic instrumentation typical for a sport motorcycle of this era, including speedometer, tachometer, odometer, trip meter, and essential indicator lights (neutral, oil pressure, turn signals, high beam). No advanced infotainment features.
Driver Assistance:
No electronic driver assistance systems like ABS or traction control are typically found on this model year. Focus is on mechanical grip and rider input.
Connectivity:
No external connectivity features (Bluetooth, Wi-Fi) are present. All vehicle data is accessed through the onboard instrumentation.
Service Intervals:
Guidelines for checking and adjusting drive chain slack, lubrication, and replacement intervals for the chain and sprockets.
Fluid Specifications:
Specific part numbers for oil filters, air filters, and spark plugs, crucial for maintaining engine health and performance.
Known Issues:
Information on decarbonizing the cylinder head and piston as part of routine engine maintenance to ensure optimal performance.
Brand Heritage:
Emphasis on Husqvarna's off-road DNA which is translated into the SM610's robust build and capable suspension for varied riding conditions.
Model Evolution:
The 2006 model year typically features updates in suspension damping, engine tuning, and graphics compared to earlier iterations.
Production:
Produced by Husqvarna Motorcycles, which at various times has been owned by different entities including Italian and Swedish parent companies. Specific production location would be Italy for this era.
Recognitions:
Individual awards for the 2006 SM610 are not specified in the product information, but Husqvarna models from this period were generally well-regarded by motorcycle publications for their performance and handling in the supermoto class.
