This manual covers the SM610 and TE610 I.E. models from the 2007 production year. These motorcycles are known for their robust engineering, drawing from an extensive heritage as one of the world's oldest motorcycle manufacturers, founded in Sweden in 1903. The SM610, a supermoto variant, and the TE610 E, an enduro model, offer a blend of off-road prowess adapted for street use. Powered by a single-cylinder, 4-stroke engine with fuel injection and a digital ignition system, these bikes typically feature a 5-speed manual transmission and chain drive, providing reliable performance for both enthusiasts and professional riders.
This comprehensive service repair manual is designed to be the primary source for all maintenance, repair, and troubleshooting needs for your SM610 or TE610 I.E. It provides detailed instructions for engine tear-down and rebuilds, electrical system diagnostics including fuel injection and wiring schematics, suspension servicing, brake system maintenance, and chassis repairs. With hundreds of photos, detailed illustrations, diagrams, and specific torque specifications, this 503-page English manual caters to DIY enthusiasts and professional mechanics alike, ensuring your vehicle remains in optimal working condition.
    
    
    
    
    
    
    
    
        
            Sm610 39Kw Vin Prefix:
        
        
            ZCGA1AFEKP7V400000
        
     
    
        
            Sm610 22Kw Vin Prefix:
        
        
            ZCGA101AB7006000
        
     
    
        
            Te610 E 39Kw Vin Prefix:
        
        
            ZCGA1EAEKP7V300000
        
     
    
        
            Te610 E 22Kw Vin Prefix:
        
        
            ZCGA101AA7006000
        
     
 
    
    
    
        
            Target Audience:
        
        
            DIY enthusiasts and professional mechanics
        
     
    
        
            Value Proposition:
        
        
            Inexpensive way to keep vehicle working properly, save money on repairs
        
     
    
    
        
            Information Source:
        
        
            Primary source for repair and service information
        
     
    
    
        
            Key Benefit 1:
        
        
            Complete tear down and rebuild instructions
        
     
    
        
            Key Benefit 2:
        
        
            Detailed illustrations and diagrams
        
     
    
        
            Key Benefit 3:
        
        
            Torque specifications for critical components
        
     
    
        
            Key Benefit 4:
        
        
            Troubleshooting guides for common issues
        
     
 
    
    
    
        
            Manual Type:
        
        
            Service Repair Manual
        
     
    
    
    
    
        
            File Requirements:
        
        
            Adobe PDF Reader
        
     
    
        
            Compatibility:
        
        
            Windows, Mac, Linux, iOS, Android
        
     
    
        
            Searchability:
        
        
            Searchable PDF
        
     
    
        
            Download Type:
        
        
            Instant Download
        
     
 
    
    
    
        
            Engine:
        
        
            Complete tear down and rebuild, overhauling, assembly, lubrication circuit, cooling system
        
     
    
        
            Electrical System:
        
        
            Digital instrument, fuel injection system, wiring schematics
        
     
    
        
            Suspension:
        
        
            Front suspension, rear suspension
        
     
    
        
            Brakes:
        
        
            Brake system components and service
        
     
    
    
    
        
            Maintenance:
        
        
            Scheduled maintenance, fluid changes, inspections
        
     
    
        
            Troubleshooting:
        
        
            Troubles and remedies, diagnostic procedures
        
     
    
        
            Repair:
        
        
            Complete tear down and rebuild, step-by-step instructions
        
     
    
        
            Adjustments:
        
        
            Settings and adjustments
        
     
    
        
            General Operations:
        
        
            General operations procedures
        
     
    
    
        
            Detail Level:
        
        
            Comprehensive (Do-it-yourselfer to experienced mechanic)
        
     
    
        
            Illustrations:
        
        
            Hundreds of photos and detailed illustrations, diagrams, wiring schematics
        
     
    
        
            Specifications:
        
        
            Torque specs, technical specifications
        
     
    
        
            Special Tools:
        
        
            Specific tools required for service
        
     
 
    
    
    
    
    
        
            Zoom Capability:
        
        
            Zoomable
        
     
    
    
        
            Completeness:
        
        
            100% complete and intact, no missing/corrupt pages
        
     
    
        
            Quality Assurance:
        
        
            Guaranteed satisfied customer
        
     
    
    
        
            Binding:
        
        
            N/A (Digital PDF)
        
     
    
    
        
            Paper Type:
        
        
            N/A (Digital PDF)
        
     
 
    
    
    
        
            Engine Type:
        
        
            Single-cylinder, 4-stroke
        
     
    
        
            Displacement Variant 1:
        
        
            Approx. 600cc (specific bore/stroke not detailed in provided info, but typical for this class)
        
     
    
        
            Engine Configuration:
        
        
            SOHC, 4 valves
        
     
    
    
        
            Horsepower Variant 1:
        
        
            39 kW (approx. 52 hp)
        
     
    
        
            Horsepower Variant 2:
        
        
            22 kW (approx. 30 hp)
        
     
    
    
        
            Fuel Delivery:
        
        
            Fuel Injection (I.E.)
        
     
    
        
            Ignition System:
        
        
            Digital ignition system
        
     
 
    
    
    
        
            Transmission Type:
        
        
            5-speed manual
        
     
    
    
        
            Optional Transmission:
        
        
            N/A
        
     
    
    
        
            Clutch Type:
        
        
            Wet multi-plate clutch
        
     
    
 
    
    
    
        
            Model Variants:
        
        
            SM610 (Supermoto), TE610 E (Enduro)
        
     
    
        
            Wheelbase:
        
        
            Specify based on model variant (typically around 1480-1510 mm for this class)
        
     
    
        
            Seat Height:
        
        
            Specify based on model variant (typically around 890-910 mm for this class)
        
     
    
    
        
            Dry Weight:
        
        
            Specify based on model variant (typically around 130-140 kg)
        
     
    
        
            Fuel Capacity:
        
        
            Specify based on model variant (typically around 9-12 liters)
        
     
 
    
    
    
        
            Safety Features Manual:
        
        
            Torque specifications for critical fasteners, detailed brake system procedures
        
     
    
    
        
            Active Safety:
        
        
            ABS not standard on this model year, focus on proper brake maintenance and adjustment
        
     
    
    
        
            Passive Safety:
        
        
            Frame integrity, suspension tuning for stability (covered in manual)
        
     
 
    
    
    
        
            Instrumentation:
        
        
            Digital instrument cluster
        
     
    
    
        
            ABS:
        
        
            ABS not specified as standard for this model year
        
     
    
    
        
            Diagnostic Ports:
        
        
            Covered in electrical system section for diagnosis
        
     
 
    
    
    
        
            Oil Change Interval:
        
        
            Refer to manual for specific mileage/time intervals, typically every 3,000-5,000 km for modern bikes
        
     
    
        
            Air Filter Cleaning:
        
        
            Refer to manual, typically every 1,000-2,000 km or as needed based on conditions
        
     
    
        
            Spark Plug Replacement:
        
        
            Refer to manual, typically every 10,000-20,000 km
        
     
    
    
        
            Engine Oil Type:
        
        
            Refer to manual for specific SAE viscosity and API classification (e.g., 10W-50, JASO MA)
        
     
    
        
            Coolant Type:
        
        
            Ethylene glycol-based antifreeze/coolant (refer to manual for specific type/mix)
        
     
    
        
            Brake Fluid Type:
        
        
            DOT 4 (refer to manual for confirmation)
        
     
    
    
        
            Common Wear Items:
        
        
            Clutch plates, chain and sprockets, brake pads, fork seals
        
     
    
        
            Potential Failures:
        
        
            Fuel pump issues, electrical connector corrosion (typical for older bikes, covered in manual troubleshooting)
        
     
 
    
    
    
        
            Brand:
        
        
            Husqvarna Motorcycles is one of the oldest motorcycle manufacturers in the world, founded in Sweden in 1903.
        
     
    
    
        
            Model Lineage:
        
        
            The SM610 and TE610 are part of Husqvarna's popular dual-sport and supermoto lines, known for their off-road heritage adapted for street use.
        
     
    
    
        
            Production Period:
        
        
            2007 model year
        
     
    
        
            Manufacturing Location:
        
        
            Italy (under previous ownership)
        
     
 
    
    
    
        
            Industry Reputation:
        
        
            Husqvarna motorcycles are generally well-regarded for their performance and off-road capabilities.
        
     
    
    
        
            Manual Quality:
        
        
            Rated as 100% Complete and Intact, Searchable, High Quality