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2007 Husqvarna SM610 TE610 I.E. Motorcycle Service Repair Manual

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This manual covers the SM610 and TE610 I.E. models from the 2007 production year. These motorcycles are known for their robust engineering, drawing from an extensive heritage as one of...
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类型: Motorcycle
厂商:
斯库: 105817
2007 Husqvarna SM610 TE610 I.E. Motorcycle Service Repair Manual
This manual covers the SM610 and TE610 I.E. models from the 2007 production year. These motorcycles are known for their robust engineering, drawing from an extensive heritage as one of the world's oldest motorcycle manufacturers, founded in Sweden in 1903. The SM610, a supermoto variant, and the TE610 E, an enduro model, offer a blend of off-road prowess adapted for street use. Powered by a single-cylinder, 4-stroke engine with fuel injection and a digital ignition system, these bikes typically feature a 5-speed manual transmission and chain drive, providing reliable performance for both enthusiasts and professional riders. This comprehensive service repair manual is designed to be the primary source for all maintenance, repair, and troubleshooting needs for your SM610 or TE610 I.E. It provides detailed instructions for engine tear-down and rebuilds, electrical system diagnostics including fuel injection and wiring schematics, suspension servicing, brake system maintenance, and chassis repairs. With hundreds of photos, detailed illustrations, diagrams, and specific torque specifications, this 503-page English manual caters to DIY enthusiasts and professional mechanics alike, ensuring your vehicle remains in optimal working condition.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TE610 I.E.
Year:
2007
Codes
Sm610 39Kw Vin Prefix:
ZCGA1AFEKP7V400000
Sm610 22Kw Vin Prefix:
ZCGA101AB7006000
Te610 E 39Kw Vin Prefix:
ZCGA1EAEKP7V300000
Te610 E 22Kw Vin Prefix:
ZCGA101AA7006000
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts and professional mechanics
Value Proposition:
Inexpensive way to keep vehicle working properly, save money on repairs
Competitive Analysis
Information Source:
Primary source for repair and service information
Key Features
Key Benefit 1:
Complete tear down and rebuild instructions
Key Benefit 2:
Detailed illustrations and diagrams
Key Benefit 3:
Torque specifications for critical components
Key Benefit 4:
Troubleshooting guides for common issues
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Manual
Page Count:
503
Language:
English
Format:
PDF
File Requirements:
Adobe PDF Reader
Compatibility:
Windows, Mac, Linux, iOS, Android
Searchability:
Searchable PDF
Download Type:
Instant Download
📖 Manual Coverage
Systems Covered
Engine:
Complete tear down and rebuild, overhauling, assembly, lubrication circuit, cooling system
Electrical System:
Digital instrument, fuel injection system, wiring schematics
Suspension:
Front suspension, rear suspension
Brakes:
Brake system components and service
Chassis:
Frame, wheels
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, inspections
Troubleshooting:
Troubles and remedies, diagnostic procedures
Repair:
Complete tear down and rebuild, step-by-step instructions
Adjustments:
Settings and adjustments
General Operations:
General operations procedures
Technical Depth
Detail Level:
Comprehensive (Do-it-yourselfer to experienced mechanic)
Illustrations:
Hundreds of photos and detailed illustrations, diagrams, wiring schematics
Specifications:
Torque specs, technical specifications
Special Tools:
Specific tools required for service
📊 Manual Specifications
File Format
Format:
PDF
Printability:
Printable
Zoom Capability:
Zoomable
Print Quality
Completeness:
100% complete and intact, no missing/corrupt pages
Quality Assurance:
Guaranteed satisfied customer
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 4-stroke
Displacement Variant 1:
Approx. 600cc (specific bore/stroke not detailed in provided info, but typical for this class)
Engine Configuration:
SOHC, 4 valves
Performance
Horsepower Variant 1:
39 kW (approx. 52 hp)
Horsepower Variant 2:
22 kW (approx. 30 hp)
Fuel System
Fuel Delivery:
Fuel Injection (I.E.)
Ignition System:
Digital ignition system
🔧 Transmission
Standard
Transmission Type:
5-speed manual
Optional
Optional Transmission:
N/A
Features
Clutch Type:
Wet multi-plate clutch
Final Drive:
Chain drive
📐 Dimensions
Exterior
Model Variants:
SM610 (Supermoto), TE610 E (Enduro)
Wheelbase:
Specify based on model variant (typically around 1480-1510 mm for this class)
Seat Height:
Specify based on model variant (typically around 890-910 mm for this class)
Weights
Dry Weight:
Specify based on model variant (typically around 130-140 kg)
Fuel Capacity:
Specify based on model variant (typically around 9-12 liters)
🛡️ Safety Features
Ratings
Safety Features Manual:
Torque specifications for critical fasteners, detailed brake system procedures
Active Features
Active Safety:
ABS not standard on this model year, focus on proper brake maintenance and adjustment
Passive Features
Passive Safety:
Frame integrity, suspension tuning for stability (covered in manual)
💡 Technology Features
Infotainment
Instrumentation:
Digital instrument cluster
Driver Assistance
ABS:
ABS not specified as standard for this model year
Connectivity
Diagnostic Ports:
Covered in electrical system section for diagnosis
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/time intervals, typically every 3,000-5,000 km for modern bikes
Air Filter Cleaning:
Refer to manual, typically every 1,000-2,000 km or as needed based on conditions
Spark Plug Replacement:
Refer to manual, typically every 10,000-20,000 km
Fluid Specifications
Engine Oil Type:
Refer to manual for specific SAE viscosity and API classification (e.g., 10W-50, JASO MA)
Coolant Type:
Ethylene glycol-based antifreeze/coolant (refer to manual for specific type/mix)
Brake Fluid Type:
DOT 4 (refer to manual for confirmation)
Known Issues
Common Wear Items:
Clutch plates, chain and sprockets, brake pads, fork seals
Potential Failures:
Fuel pump issues, electrical connector corrosion (typical for older bikes, covered in manual troubleshooting)
📚 Vehicle History
Brand Heritage
Brand:
Husqvarna Motorcycles is one of the oldest motorcycle manufacturers in the world, founded in Sweden in 1903.
Model Evolution
Model Lineage:
The SM610 and TE610 are part of Husqvarna's popular dual-sport and supermoto lines, known for their off-road heritage adapted for street use.
Production
Production Period:
2007 model year
Manufacturing Location:
Italy (under previous ownership)
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Husqvarna motorcycles are generally well-regarded for their performance and off-road capabilities.
Ratings
Manual Quality:
Rated as 100% Complete and Intact, Searchable, High Quality
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