2004 Husqvarna SMR 630 Workshop Service Repair Manual Download 04 PDF

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The SMR 630, a performance supermoto motorcycle from the 2004 model year, represents a fusion of off-road prowess and street-focused agility. Building on a rich heritage, this model offers a...

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类型: Motorcycle

斯库: 54806

标签: 2004 Husqvarna Misc Motorcycle Motorcycles SMR 630

产品多属性

Description

The SMR 630, a performance supermoto motorcycle from the 2004 model year, represents a fusion of off-road prowess and street-focused agility. Building on a rich heritage, this model offers a potent 630cc liquid-cooled single-cylinder engine, known for its strong torque delivery, paired with capable suspension components and agile handling. Designed for enthusiasts who appreciate aggressive styling and dual-purpose capability, the SMR 630 provides an exhilarating riding experience. Its robust engineering ensures reliability for both spirited riding and everyday use, making it a distinctive choice in its segment. This comprehensive workshop service repair manual is your definitive guide to maintaining and repairing the SMR 630. Covering a wide array of systems, including detailed engine disassembly and assembly, transmission and drivetrain, chassis and suspension, brakes, and the electrical system, this manual provides the in-depth information necessary for optimal performance. It includes essential maintenance procedures, diagnostic and troubleshooting guides, and step-by-step repair instructions for all major components. This English-language resource is designed to assist owners and technicians in ensuring the longevity and peak condition of their SMR 630.

🏷️ Basic Information

Identification

Make:

Husqvarna

Model:

SMR 630

Year:

Vehicle Type:

Supermoto Motorcycle

Generation

Generation Identifier:

First Generation (2003-2004)

👋 Introduction

Market Position

Segment:

Performance Supermoto

Target Audience:

Enthusiasts and owners seeking detailed maintenance and repair information for their Husqvarna SMR 630.

Competitive Analysis

Competitors:

KTM 640 LC4, Yamaha XT660X, Honda FMX650.

Key Features

Vehicle Features:

High-performance single-cylinder engine, capable off-road suspension components adapted for street use, agile handling, dual-purpose capability.

Manual Value Proposition:

Provides OEM-level diagnostic and repair procedures, essential for maintaining the performance and longevity of the SMR 630. Crucial for DIY repairs and understanding complex systems.

📋 Manual Details

Coverage Areas

Primary Coverage:

Workshop Service and Repair

Page Count

Estimated Pages:

300-400

Manual Type

Type:

OEM Workshop Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine disassembly, assembly, tuning, lubrication, cooling system, fuel system (carburetor diagnosis and adjustment), exhaust system, ignition system.

Transmission Drivetrain:

Clutch operation and adjustment, gearbox internal inspection and repair, final drive chain maintenance and adjustment.

Chassis Suspension:

Front fork (USD Marzocchi) disassembly, assembly, and service; rear shock absorber service; frame inspection and repair; swingarm and linkage maintenance.

Brakes:

Front and rear brake system service (hydraulic lines, calipers, master cylinders, rotors), bleeding procedures.

Electrical System:

Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), lighting system, starter system, instrument cluster troubleshooting.

Fuel System:

Mikuni carburetor specific details, fuel tank maintenance, fuel lines.

Bodywork Cosmetics:

Fairing removal and installation, seat maintenance, fender adjustments.

Procedures Included

Maintenance Procedures:

Regular servicing, oil changes, filter replacements, chain lubrication and tension adjustment, spark plug replacement, air filter cleaning/replacement.

Diagnostic Procedures:

Troubleshooting guides for common issues, symptom-based diagnostics, component testing procedures.

Repair Procedures:

Step-by-step instructions for major component repairs and overhauls, including engine rebuilds and suspension component refurbishment.

Adjustment Procedures:

Carburetor synchronization and jetting, idle speed adjustment, clutch lever free play adjustment, brake lever adjustment.

Technical Depth

Depth:

Comprehensive: Covers routine maintenance, detailed diagnostics, troubleshooting, and complete component-level repair and overhaul procedures. Suitable for professional mechanics and experienced DIY enthusiasts.

📊 Manual Specifications

File Format

Quality:

High-resolution PDF, often with searchable text for easy navigation.

Print Quality

Printability:

Designed for printability, allowing users to print specific sections or the entire manual.

Binding Type

Binding Digital:

N/A (Digital Download)

Paper Type

Paper Digital:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, Single Cylinder

Displacement:

630cc

Bore X Stroke:

100 mm x 81.5 mm (approximate, requires manual verification)

Cooling System:

Liquid-cooled

Valve Train:

SOHC, 4 valves

Performance

Horsepower:

Approx. 50-55 HP (requires manual verification for exact figure)

Torque:

Approx. 55-60 Nm (requires manual verification for exact figure)

Fuel System

Carburetor:

Mikuni VM34SS or similar (specific model to be confirmed in manual)

Fuel Type:

Unleaded Gasoline

🔧 Transmission

Standard

Transmission Type:

5-speed manual

Features

Clutch:

Wet multi-plate clutch

Final Drive:

Chain drive

📐 Dimensions

Exterior

Wheelbase:

Approx. 1485 mm (58.5 inches) (requires manual verification)

Weights

Dry Weight:

Approx. 140-150 kg (309-330 lbs) (requires manual verification)

🛡️ Safety Features

Ratings

Safety Classification:

Motorcycle Safety Standards (Compliance with relevant national/international standards)

Active Features

Braking System:

Hydraulic disc brakes, front and rear (specific caliper and rotor sizes documented in manual).

Suspension Damping:

Adjustable front forks and rear shock absorber for optimized handling and stability.

💡 Technology Features

Infotainment

Instrument Cluster:

Analog tachometer, digital speedometer, odometer, trip meter, warning lights (oil pressure, neutral, turn signals, high beam).

Driver Assistance

Not typically equipped on this model year.

Connectivity

Charging Port:

Not typically equipped on this model year.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,000-5,000 km or 6-12 months (refer to manual for specific intervals and conditions).

Valve Clearance Check:

Every 6,000-10,000 km (refer to manual for exact interval and procedure).

Chain Maintenance:

Lubricate and check tension every 500-1,000 km, adjust as needed.

Fluid Specifications

Engine Oil:

SAE 10W-40 or 15W-50 API SG/SH/SJ or higher (specific viscosity and API rating to be confirmed in manual).

Coolant:

Ethylene glycol-based antifreeze mixture with distilled water (50/50 ratio typical).

Brake Fluid:

DOT 4 or DOT 5.1 (refer to manual for specific type required).

Known Issues

Common Wear Items:

Clutch plates, spark plug, air filter, chain and sprockets, brake pads, fork seals (typical for this type of motorcycle).

Potential Faults:

Carburetor jetting issues if not properly maintained, potential electrical connections corrosion, fork seal leaks due to demanding use.

📚 Vehicle History

Brand Heritage

Brand Origin:

Husqvarna Motorcycles, founded in Sweden in 1689, known for its history in off-road motorcycle racing and innovation.

Model Evolution

Model Lineage:

The SMR series evolved from Husqvarna's successful off-road platforms, adapted for street-legal supermoto use.

Production

Manufacturing Location:

Italy (during the BMW Motorrad ownership period)

🏆 Awards & Recognition

Recognitions

Motorcycle Type Accolades:

The SMR 630 was recognized for its aggressive styling, potent single-cylinder engine, and capable handling in the supermoto segment.