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Husqvarna SMR449 SMR511 2011 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Husqvarna Model: SMR449 / SMR511 Year: 2011 Product Type: Factory Service Repair Manual Codes Chassis Codes: Refer to specific model sub-sections within manual Engine Codes:...
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类型: Motorcycle
厂商:
斯库: 75871
Husqvarna SMR449 SMR511 2011 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
SMR449 / SMR511
Year:
2011
Product Type:
Factory Service Repair Manual
Codes
Chassis Codes:
Refer to specific model sub-sections within manual
Engine Codes:
Refer to specific model sub-sections within manual
👋 Introduction
Market Position
Category:
Supermoto / Competition Motorcycles
Target Demographic:
Enthusiasts and competitive riders seeking performance-oriented street-legal dirt bikes.
Competitive Analysis
Competitors:
KTM EXC/SMC series, Yamaha WR series, Beta RR series, Aprilia SXV series.
Key Features
Performance Focus:
Built for agile handling, powerful acceleration, and track-day performance.
Engine Architecture:
Single-cylinder, liquid-cooled, DOHC (Design varies slightly between 449 and 511).
Suspension Type:
High-quality adjustable upside-down front forks and monoshock rear suspension.
Braking System:
Performance-oriented braking components, often Brembo or similar.
📋 Manual Details
Coverage Areas
Coverage:
Complete factory service and repair information for Husqvarna SMR449 and SMR511 2011 models.
Page Count
Page Count:
Hundreds of pages (specific count not provided in product description, but indicative of comprehensive coverage)
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English (Assumed, standard for factory manuals of this nature)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Overhaul:
Complete engine disassembly, inspection, repair, and reassembly procedures for both SMR449 and SMR511 variants.
Fuel System:
Fuel injection system diagnosis and repair, fuel pump, injectors, throttle body, sensors, and fuel tank maintenance.
Ignition System:
Ignition coil, spark plug, ECU mapping, and related sensor troubleshooting.
Cooling System:
Radiator, fan, hoses, water pump, and coolant specifications and maintenance.
Transmission Clutch:
Clutch system inspection, adjustment, and replacement; transmission disassembly, gear inspection, and lubrication.
Suspension Front:
Front fork disassembly, service, seal replacement, oil levels, damping adjustments, and spring rates.
Suspension Rear:
Rear shock absorber service, linkage maintenance, bearing inspection, and rebound/compression adjustments.
Brakes Front:
Brake caliper service, pad replacement, rotor inspection, hydraulic system bleeding, and master cylinder overhaul.
Brakes Rear:
Rear brake caliper service, pad replacement, rotor inspection, and hydraulic system bleeding.
Electrical System:
Wiring diagrams, component testing, stator, regulator/rectifier, battery, starter motor, lighting, and ECU diagnosis.
Chassis Frame:
Frame inspection, steering head bearing service, and general chassis component maintenance.
Bodywork Panels:
Fairing, seat, fuel tank, and fender removal, installation, and repair.
Wheels Tires:
Wheel bearing service, rim inspection, tire mounting/dismounting, and spoke tensioning.
Procedures Included
Preventative Maintenance:
Detailed schedules for oil changes, filter replacements, chain adjustment, and general inspections.
Troubleshooting Diagnostics:
Systematic diagnostic procedures for common and uncommon problems, including fault codes where applicable.
Component Replacement:
Step-by-step instructions for replacing all major and minor components of the motorcycle.
Torque Specifications:
Precise torque values for all fasteners and critical components to ensure proper assembly and safety.
Timing Adjustments:
Valve clearance adjustment procedures, timing chain inspection, and ignition timing checks (if applicable).
Electrical Troubleshooting:
Detailed guidance on diagnosing electrical faults using multimeters and electrical schematics.
Suspension Tuning:
Guidance on adjusting suspension settings for various riding conditions and rider preferences.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds.
Target Audience:
Professional motorcycle technicians and advanced DIY mechanics.
Special Tools:
Lists of required special tools for specific procedures.
📊 Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Likely searchable (standard for good quality PDFs), allowing for quick information retrieval.
Print Quality
Print Quality:
High-resolution graphics and text for clear printing.
Binding Type
Binding Type:
N/A (Digital PDF download, user prints and binds)
Paper Type
Paper Type:
N/A (Digital PDF download, user prints on desired paper)
⚙️ Engine Specifications
Primary Engine
Type:
Single-cylinder, 4-stroke, Liquid-cooled, DOHC
Smr449 Displacement:
Approximately 449cc (Specific bore/stroke to be detailed in manual)
Smr511 Displacement:
Approximately 510cc (Specific bore/stroke to be detailed in manual)
Bore X Stroke:
Varies between SMR449 and SMR511; detailed in manual.
Performance
Horsepower:
Estimated 50-60 HP range, depending on model and tuning; exact figures in manual.
Torque:
Estimated 40-50 Nm range; exact figures in manual.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (Premium recommended)
Lubrication System
Oil Type:
High-performance motorcycle-specific 4-stroke engine oil, typically JASO MA certified.
Oil Capacity:
Refer to manual; typically around 1.0-1.5 liters.
🔧 Transmission
Standard
Type:
6-speed constant mesh
Optional
Optional Features:
N/A (Standard 6-speed gearbox for both models)
Features
Clutch Type:
Wet multi-plate clutch
Final Drive:
O-ring sealed chain
📐 Dimensions
Exterior
Wheelbase:
Refer to manual; typically around 1490-1500 mm.
Seat Height:
Refer to manual; typically high for supermoto stance, around 900-920 mm.
Weights
Dry Weight:
Refer to manual; typically around 130-135 kg.
Fuel Tank Capacity:
Refer to manual; typically around 7-8 liters.
🛡️ Safety Features
Ratings
Safety Certifications:
CE, EPA (as applicable for market of sale); refers to road legality and emissions.
Active Features
Braking System Type:
Hydraulic Disc Brakes (Front and Rear)
Tire Type:
Street-legal dual-sport or dedicated supermoto tires.
Passive Features
Frame Construction:
Chromoly steel trellis frame for rigidity and strength.
Lighting:
Headlight, taillight, brake lights, turn signals (as required for road legality).
💡 Technology Features
Infotainment
Instrument Cluster:
Digital LCD instrument cluster displaying speed, RPM, odometer, trip meters, fuel level, and warning lights.
Driver Assistance
ABS:
ABS was not a standard feature on these models, but may have been an optional fitment in certain markets or a later addition. Consult manual for specific model variations.
Connectivity
Connectivity Features:
None typically for this era of performance motorcycle.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual; typically every 3,000-5,000 km or annually. Frequent use may require more frequent changes.
Air Filter Cleaning:
Refer to manual; recommended every 1,000-2,000 km, especially in dusty conditions.
Spark Plug Replacement:
Refer to manual; typically every 5,000-10,000 km.
Chain Lubrication Adjustment:
Recommended every 500-1000 km and after washing or riding in wet conditions.
Fluid Specifications
Engine Oil:
SAE 10W-50 or 15W-50, API SG/SH/SJ or higher, JASO MA certified motorcycle oil.
Coolant:
Ethylene glycol-based coolant with anti-corrosion additives (e.g., Motorex M3.0 or equivalent).
Brake Fluid:
DOT 4 or DOT 5.1 hydraulic brake fluid.
Fork Oil:
Refer to manual for viscosity (e.g., SAE 5W or 7.5W) and level.
Known Issues
Clutch Slippage:
Can occur with aggressive riding or if oil specifications are incorrect; clutch plates may need replacement.
Suspension Leaks:
Fork seals and rear shock seals can wear over time, leading to leaks. Regular maintenance is key.
Electrical Gremlins:
Wiring harness integrity and connections should be checked regularly, especially after off-road use.
📚 Vehicle History
Brand Heritage
Heritage:
Husqvarna is one of the oldest motorcycle manufacturers in the world, with a strong heritage in off-road and competition motorcycles.
Model Evolution
Supermoto Lineage:
The SMR line builds upon Husqvarna's extensive experience in motocross and enduro racing, adapting it for street use and supermoto competition.
2011 Update:
The 2011 models represented a refinement of the platform, often incorporating updated engine management, suspension components, and styling.
Production
Manufacturing Location:
Italy (Historically, under various ownerships).
🏆 Awards & Recognition
Recognitions
Awards Achieved:
While specific awards for the 2011 SMR449/511 might not be widely publicized, Husqvarna models of this era generally received praise for their performance, handling, and off-road prowess in their respective categories.
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