This manual covers the TC449, TE449, TE511, TXC449, TXC511, SMR449, and SMR511 motorcycles produced between 2011 and 2012. These models represent a commitment to performance and off-road capability, drawing on a rich heritage dating back to 1903. Known for their potent single-cylinder, liquid-cooled engines with electronic fuel injection and hydraulically controlled clutches, these motorcycles were designed for various disciplines including motocross, enduro, and supermoto. Manufactured in Italy during this period, they reflect a blend of heritage and modern engineering.
This comprehensive service repair manual provides detailed information essential for maintaining and repairing your motorcycle. It covers the engine, chassis, suspension, brakes, and electrical systems, offering step-by-step procedures for routine maintenance, component replacement, and troubleshooting. With hundreds of photos, illustrations, torque specifications, and part diagrams, this manual is an invaluable resource for both do-it-yourself enthusiasts and professional technicians. The digital format ensures easy access and searchability across multiple devices, empowering you to keep your vehicle in optimal working condition.
Model:
TC449, TE449, TE511, TXC449, TXC511, SMR449, SMR511
Product Name:
Husqvarna TC449 TE449 TE511 TXC449 TXC511 SMR449 SMR511 Motorcycle Service Repair Manual 2011-2012
Production Years:
2011-2012
Vehicle Serial Number Prefix My11:
ZKHA600AABV, ZKHTC443#, ZKHKEEFM#, ZKHKEEGM#, ZKHTX440#, ZKHTX510#, ZKHA600ABBV, ZKHLEEFM#, ZKHA601ABBV, ZKHLEEGM#
Vehicle Serial Number Prefix My12:
ZKHA600AABV, ZKHTC443#, ZKHKEEFM#, ZKHKEEGM#, ZKHTX440#, ZKHTX510#, ZKHA601ABBV, ZKHLEEGM#
Target Audience:
Do-it-yourselfers and experienced mechanics alike
Value Proposition:
Inexpensive way to keep vehicle working properly, empowering owners to perform their own repairs and save money
Content Highlight:
Hundreds of photos and illustrations, detailed step-by-step instructions, torque specs, part diagrams
Models Covered:
TC449, TE449, TE511, TXC449, TXC511, SMR449, SMR511
Production Years Covered:
2011, 2012
Type:
Service Repair Manual
Engine:
Complete disassembly/reassembly, adjustments, troubleshooting, cooling, fuel injection system, hydraulically controlled clutch
Chassis And Suspension:
Front suspension, rear suspension, chassis and wheels
Brakes:
Complete brake system service and repair
Electrical System:
Wiring schematics, troubleshooting, component testing
Maintenance:
Routine maintenance, service intervals, fluid checks and changes
Repair:
Complete tear down and rebuild procedures, component replacement, diagnostic procedures
Troubleshooting:
Systematic troubleshooting guides for common and uncommon issues
Depth:
Comprehensive, covering everything from basic maintenance to complete engine rebuilds, including detailed illustrations and part diagrams
Compatibility:
All versions of Windows & Mac, Linux OS, iPhone, iPad, Android
Binding:
Digital Download (PDF)
Paper Type:
N/A (Digital)
Engine Type:
Single-cylinder, 4-stroke (typically 449cc and 511cc variants)
Displacement Options:
449cc and 511cc
Fuel Delivery:
Electronic Fuel Injection (EFI)
Cooling System:
Liquid-cooled
Clutch Operation:
Hydraulically controlled
Transmission Type:
Manual transmission (likely 6-speed, specific details within manual)
Optional Transmissions:
N/A (Typically single transmission option per model)
Gear Ratios:
Detailed in manual
Body Styles:
Motocross (TC), Enduro (TE), Dual-Sport (TE), Supermoto (SMR), Cross-Country (TXC)
Dry Weight Estimates:
Varies by model, typically in the range of 110-120 kg (240-265 lbs) - specific details in manual
Tire Sizes:
Model dependent, specific sizes provided in manual (e.g., common off-road and street sizes)
Safety Features:
Standard motorcycle safety features; specific advanced safety systems are minimal for this era of off-road/performance bikes.
Braking System:
Hydraulic disc brakes front and rear
Instrumentation:
Digital LCD display showing speed, RPM, odometer, trip meters, clock, and basic indicator lights.
ABS:
Not standard on these models, particularly off-road variants. ABS may be an option on some specific TE or SMR models, check manual.
Diagnostic Ports:
Diagnostic port available for electronic diagnostics, details covered in manual.
Oil Change Interval:
Refer to manual for specific mileage/hour intervals, typically every 10-15 hours of off-road use or 3000-5000 km for street use.
Valve Adjustment Interval:
Refer to manual for specific intervals, often around 5,000-10,000 km or based on hours of use.
Engine Oil Type:
Synthetic Motorcycle Oil SAE 10W-40 or 15W-50 (refer to manual for exact specification, API SG or higher, JASO MA)
Coolant Type:
Ethylene glycol based coolant with corrosion inhibitors (50% mix with distilled water)
Clutch Fluid Type:
Mineral oil for hydraulic clutch systems (refer to manual for specific type, often DOT 4 or specific mineral fluid)
Common Wear Items:
Clutch slave cylinder seal leakage, fuel pump issues, suspension seal wear, cam chain tensioner.
Electrical Gremlins:
Intermittent electrical connections, stator or rectifier issues can occur with age and vibration.
Heritage:
Husqvarna Motorcycles boasts one of the oldest motorcycle manufacturing heritages, originating in Sweden in 1903, known for off-road prowess.
Development Context:
These models represent Husqvarna's effort to update and refine their popular off-road and dual-sport platforms with modern technology and performance enhancements.
Manufacturing Origin:
Italy (during the BMW ownership period)
Motorcycle Category Awards:
Husqvarna models of this era generally received positive reviews in their respective categories (motocross, enduro, supermoto) for performance and handling, though specific awards vary by publication and model year.