Category:
Performance Motocross/Off-road Motorcycle
Competitors 2010:
KTM EXC 450, Yamaha WR450F, Honda CRF450X, Suzuki RM-Z450, Kawasaki KX450F
Engine Type:
Powerful single-cylinder, 4-stroke engine
Suspension:
High-quality, adjustable suspension for off-road performance
Handling:
Agile and responsive chassis designed for competitive riding
Durability:
Built for the rigors of motocross and off-road racing.
Engine:
Complete engine disassembly, assembly, overhaul, troubleshooting
Transmission:
Gearbox inspection, repair, clutch service, lubrication
Fuel System:
Carburetor (Mikuni VM38SS or similar) tuning, cleaning, fuel pump, fuel tank, fuel lines
Electrical System:
Ignition system, lighting, battery, charging system, wiring diagrams, starter motor
Chassis Suspension:
Front fork (Marzocchi or WP), rear shock absorber (WP or Sachs), swingarm, linkage, steering head bearings
Brakes:
Front and rear brake system inspection, service, bleeding, pad replacement, caliper repair, master cylinder
Cooling System:
Radiator, hoses, coolant, water pump inspection and service
Exhaust System:
Exhaust pipe, muffler inspection and service
Bodywork Frame:
Frame inspection, plastic body panel removal/installation, seat, handlebars
Troubleshooting:
Diagnostic charts for common problems, electrical issues, engine performance
Estimated Pages:
Hundreds (as stated in description)
Type:
Factory Service Repair Manual
Language:
English (assumed for this product listing)
All Major Systems:
Covers all mechanical and electrical systems of the motorcycle.
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, chain adjustment, valve clearance checks.
Repair Procedures:
Detailed step-by-step repair instructions for all components.
Diagnostic Procedures:
Troubleshooting guides for identifying and resolving faults.
Assembly Disassembly:
Complete instructions for taking apart and reassembling all major components.
Depth:
Comprehensive, from basic maintenance to complete engine rebuilds and advanced diagnostics.
Specifications:
Includes all torque specifications, clearances, tolerances, and fluid capacities.
Diagrams:
Detailed exploded views, wiring diagrams, and schematics.
Engine Displacement:
449.6 cc
Engine Type:
4-stroke, single-cylinder, SOHC
Bore X Stroke:
97 mm x 60.8 mm (typical for this generation)
Cooling System:
Liquid-cooled
Estimated Horsepower:
Approx. 50-55 HP (at crankshaft, varies by tune)
Estimated Torque:
Approx. 45-50 Nm (at crankshaft, varies by tune)
Carburetor Model:
Mikuni VM38SS (common for this model year, confirm with manual)
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2
Oil Type:
SAE 10W-40, JASO MA certified synthetic motorcycle oil
Oil Capacity:
Approx. 1.3 - 1.5 Liters (refer to manual for exact capacity with filter change)
Transmission Type:
5-speed constant mesh
Clutch Type:
Wet multi-plate, hydraulically operated
Final Drive:
Chain drive (DID or similar)
Transmission Oil Type:
SAE 75W-90, API GL-4 or GL-5 gear oil (refer to manual for specific viscosity and specification)
Transmission Oil Capacity:
Approx. 0.8 - 1.0 Liters (refer to manual for exact capacity)
Wheelbase:
Approx. 1480 mm (58.3 in) (typical for this model)
Seat Height:
Approx. 960 mm (37.8 in) (typical for this model)
Dry Weight:
Approx. 110-115 kg (242-253 lbs) (typical for this model)
Fuel Tank Capacity:
Approx. 7.5 - 8.5 Liters (1.9 - 2.2 US gal) (typical for this model)
Oil Change Interval:
Every 10-15 hours of riding or annually. Refer to manual for exact recommendation.
Air Filter Cleaning:
Every 5-10 hours of riding, or more frequently in dusty conditions.
Valve Clearance Check:
Every 20-30 hours of riding. Critical for engine performance.
Engine Oil Viscosity:
SAE 10W-40
Engine Oil Standard:
JASO MA / MA2
Coolant Type:
Ethylene glycol-based, permanent anti-freeze coolant (50% mixture with distilled water)
Common Wear Items:
Clutch plates, piston rings, valve seats, wheel bearings, suspension seals, chain and sprockets.
Carburetor Tuning:
Can be sensitive to altitude and temperature changes, requiring periodic adjustment.
Suspension Maintenance:
Requires regular fork oil changes and seal checks to maintain performance and prevent leaks.
Heritage:
Husqvarna is one of the oldest motorcycle manufacturers, with a strong history in off-road and motocross racing.
Tc Series:
The TC series represents Husqvarna's dedicated motocross line, evolving with engine upgrades and chassis refinements over the years.
Manufacturing Origin:
Sweden (historically), then Italian ownership before KTM acquisition.
