Husqvarna TC450 2007 2008 Workshop Service Repair Manual
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The TC450 is a high-performance motocross motorcycle designed for competition use, produced for the 2007 and 2008 model years. Renowned for its robust engineering and a rich heritage in off-road...
The TC450 is a high-performance motocross motorcycle designed for competition use, produced for the 2007 and 2008 model years. Renowned for its robust engineering and a rich heritage in off-road racing, this model embodies dedication to delivering capable machines for demanding environments. Its design focuses on delivering power, agility, and reliability on the track, making it a favored choice for riders seeking a competitive edge.
This workshop service repair manual provides comprehensive English-language coverage for all aspects of the TC450, covering engine management, drivetrain, chassis, suspension, and electrical systems. It includes detailed step-by-step procedures for scheduled maintenance, general upkeep, disassembly, assembly, component replacement, and rebuilding. Furthermore, the manual offers in-depth diagnostic and troubleshooting guides, essential for identifying and resolving issues, ensuring the optimal performance and longevity of your motorcycle.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TC450
Year:
2007, 2008
Type:
Motorcycle
Segment:
Motocross/Competition
👋 Introduction
Market Position
Positioning:
High-quality, factory-level technical resource for owners and independent repair shops.
Competitive Analysis
Advantage:
Provides the same detailed information as the official Husqvarna manual, enabling DIY repairs and significant cost savings.
Diagnostic procedures, Symptom analysis, Root cause identification, Electrical troubleshooting
Technical Depth
Depth:
Comprehensive diagnostic, repair, and maintenance information used by professional technicians
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Functionality:
Zoom IN/OUT capable
Binding Type
Binding:
Digital (No physical binding)
Paper Type
Paper Type:
Not Applicable (Digital)
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
Delivery
Delivery Method:
Instant Download
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, Single Cylinder (Likely SOHC, based on typical Husqvarna motocross engines of the era)
Displacement:
Approximately 449.6 cc (Note: Specific displacement can vary slightly; manual will confirm exact figure)
Bore X Stroke:
To be confirmed by manual (e.g., 97 mm x 60.8 mm is common for 450cc engines)
Cooling System:
Liquid-cooled
Performance
Horsepower:
Typically in the range of 50-55 HP (Factory figures will be detailed in the manual)
Torque:
To be confirmed by manual
Fuel System
Fuel Delivery:
Carbureted (Likely Keihin FCR series, specific model to be detailed in manual)
Fuel Type:
Unleaded gasoline (Octane rating to be specified in manual)
Engine Lubrication System
Oil Type:
Specific motorcycle oil grade (e.g., SAE 10W-40 or 15W-50, JASO MA/MA2) will be listed in the manual.
Oil Capacity:
To be confirmed by manual (typically around 0.8-1.2 liters for a 450cc motocross bike)
🔧 Transmission
Standard
Transmission Type:
5-speed manual
Optional
Optional Transmissions:
None (Standard for this model)
Features
Clutch Type:
Wet multi-plate
Transmission Fluid Type:
Specific motorcycle transmission oil or engine oil (depending on shared lubrication system), to be confirmed in manual.
📐 Dimensions
Exterior
Wheelbase:
To be confirmed by manual (typical range 1470-1490 mm)
Weights
Dry Weight:
To be confirmed by manual (typically around 105-115 kg)
Wet Weight:
To be confirmed by manual (includes all fluids)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Competition motorcycle, not subjected to typical road vehicle safety ratings)
Active Features
Braking System Front:
Hydraulic disc brake (specific caliper and disc size to be detailed in manual)
Braking System Rear:
Hydraulic disc brake (specific caliper and disc size to be detailed in manual)
Passive Features
Frame Construction:
Chromoly steel perimeter frame (typical for Husqvarna motocross bikes of this era)
💡 Technology Features
Infotainment
Infotainment System:
N/A (Competition motorcycle, no infotainment system).
Driver Assistance
Driver Assistance Features:
N/A (Competition motorcycle, no driver assistance features).
Connectivity
Connectivity Options:
N/A (Competition motorcycle, no connectivity options).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific hours or mileage (typically every 10-15 hours of racing for engine oil).
Air Filter Cleaning:
Frequent cleaning recommended, especially after dusty rides (refer to manual for schedule).
Spark Plug Replacement:
Refer to manual for recommended replacement interval.
Fluid Specifications
Coolant Type:
Permanent type antifreeze coolant (specific mixture ratio and type to be confirmed in manual).
Known Issues
Common Issues:
Manual will detail common wear items and potential issues specific to the 2007-2008 models, such as clutch wear, suspension seal leaks, or carburetor tuning quirks.
📚 Vehicle History
Brand Heritage
Heritage:
Husqvarna is one of the oldest motorcycle manufacturers, with a rich history in off-road racing, including motocross and enduro.
Model Evolution
Tc450 Evolution:
The TC series represents Husqvarna's commitment to the motocross segment, evolving through engine updates, chassis improvements, and suspension technology across model years.
Production
Production Location:
Likely manufactured in Italy during this period, as Husqvarna was part of the Cagiva Group.
🏆 Awards & Recognition
Recognitions
Motorsport Success:
Husqvarna motorcycles of this era were campaigned in various national and international motocross and supercross events, achieving competitive results.