Category:
High-performance off-road motorcycles (Enduro)
Target Audience:
Owners and technicians involved in the maintenance, repair, and restoration of Husqvarna TE models.
Competitors:
KTM EXC series, Yamaha WR series, Honda CRF-X series, Suzuki DR-Z series, GasGas EC series.
Value Proposition:
Provides essential, in-depth technical information for maintaining and repairing these specialized off-road machines, often unavailable through less comprehensive sources.
Manual Content:
Contains hundreds of pages of detailed procedures, diagrams, and specifications, covering all major aspects of the motorcycle.
Engine Mechanical:
Engine assembly, disassembly, overhaul, cylinder head, pistons, crankshaft, connecting rods, valve timing, lubrication system, cooling system.
Fuel System:
Carburetor (Mikuni BSR) adjustment and overhaul, fuel pump, fuel lines, fuel tank.
Ignition System:
CDI ignition system, stator, ignition coil, spark plug specifications.
Transmission Drivetrain:
Clutch operation and adjustment, gearbox disassembly and reassembly, gear ratios, final drive, chain and sprockets.
Suspension:
Front forks (Marzocchi) disassembly, service, and adjustment; rear shock absorber service and specifications; linkage system maintenance.
Brakes:
Front and rear brake systems (Brembo), hydraulic system, caliper overhaul, disc specifications, pad replacement, bleeding procedures.
Electrical System:
Wiring diagrams, lighting, battery service, starter motor, charging system, fuses, switches, instrumentation.
Chassis Frame:
Frame inspection, steering head bearing maintenance, subframe.
Wheels Tires:
Wheel bearing service, spoke tension, tire specifications, rim types.
Bodywork:
Plastic body panels, seat removal, exhaust system.
Maintenance Tasks:
Regular servicing, oil changes, filter replacements, chain lubrication and adjustment, brake pad replacement, coolant flush.
Troubleshooting:
Diagnostic charts for common problems, electrical fault finding, engine performance issues.
Repair Procedures:
Step-by-step instructions for engine rebuilds, gearbox repairs, suspension overhauls, electrical component replacement.
Technical Specifications:
Torque specifications for all fasteners, engine clearances, fluid capacities, electrical component values.
Depth:
Comprehensive, suitable for DIY enthusiasts and professional mechanics. Covers routine maintenance to complete engine and chassis rebuilds.
Engine Type Te250:
4-stroke, liquid-cooled, DOHC, 4-valve
Displacement Te250:
249.5 cc
Bore X Stroke Te250:
76 mm x 55 mm
Engine Type Te450:
4-stroke, liquid-cooled, DOHC, 4-valve
Displacement Te450:
449.8 cc
Bore X Stroke Te450:
97 mm x 60.8 mm
Engine Type Te510:
4-stroke, liquid-cooled, DOHC, 4-valve
Displacement Te510:
501 cc
Bore X Stroke Te510:
97 mm x 67.7 mm
Compression Ratio All Models:
12.0:1 (Typical)
Horsepower Te250:
Approx. 36 HP (at crankshaft, estimated)
Horsepower Te450:
Approx. 45 HP (at crankshaft, estimated)
Horsepower Te510:
Approx. 50 HP (at crankshaft, estimated)
Carburetor Type:
Mikuni BSR40
Fuel Type:
Unleaded gasoline, min. 90 octane
Safety Standards:
N/A (Off-road competition motorcycle, not subject to road safety regulations like passenger cars)
Braking System Performance:
High-performance Brembo hydraulic disc brakes front and rear for superior stopping power.
Suspension Stability:
Long-travel, adjustable suspension (Marzocchi forks, Sachs shock) provides stability and control in demanding off-road conditions.
Oil Change Interval:
Every 10-15 operating hours or annually. Refer to manual for specific conditions.
Air Filter Cleaning:
After every 5-10 operating hours, or more frequently in dusty conditions.
Valve Clearance Check:
Every 30-40 operating hours.
Engine Oil Type:
SAE 10W-40, API SG or higher (e.g., Motorex Power Synt M4.1 10W/40 or equivalent)
Engine Oil Capacity:
1.6 Liters (1.7 US qt)
Coolant Type:
Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio)
Brake Fluid Type:
DOT 4 hydraulic brake fluid
Clutch Fluid Type:
DOT 4 hydraulic clutch fluid (often shared with brake system)
Common Wear Items:
Clutch plates, valve guides/seals, wheel bearings, steering head bearings, fork seals.
Potential Problems:
Carburetor jetting sensitivity to altitude and temperature, occasional electrical connector issues, kickstart mechanism wear.
