🏷️ Basic Information

Make:

Husqvarna

Model:

TE 250, TE 450, TE 510

Model Variants:

TE250, TE450, TE510

Product Type:

Workshop Service Repair Manual

Product Name:

HUSQVARNA TE 250 450 510 Workshop Repair Manual Download All 2006-2007 ModelS COVERED PDF

Generation:

Specific to 2006-2007 models

Platform Code:

Not specified, but likely part of Husqvarna's enduro platform for these years.

👋 Introduction

Segment:

High-performance off-road motorcycles (enduro).

Target Audience:

Enthusiasts, mechanics, and owners performing DIY maintenance and repairs on Husqvarna TE models.

Competitors:

KTM EXC series, Yamaha WR series, Honda CRF-X series, Suzuki RM-Z, Kawasaki KX.

Manual Value:

Provides comprehensive technical data essential for maintaining and repairing these specialized off-road machines.

Visual Aids:

Includes exploded views and diagrams for clear identification and disassembly/assembly.

Content Type:

Step-by-step instructions, illustrations, specifications, procedures.

📋 Manual Details

Years Covered:

2006, 2007

Models Covered:

Husqvarna TE 250, Husqvarna TE 450, Husqvarna TE 510

Estimated Page Count:

Varies by specific model and engine size, typically 300-500+ pages per model. Exact count not provided in product info.

Type:

Workshop Service Repair Manual

Language:

Likely English, common for manufacturer service documentation.

Format:

PDF (Portable Document Format)

Delivery Method:

Instant Download

Operating Systems:

PC & Mac Compatible (Windows 95, 98, 2000, NT, XP, Vista, Windows 7 & 8, etc.)

📖 Manual Coverage

Engine:

Engine overhaul, diagnosis, tuning, lubrication, cooling, fuel injection/carburetion, ignition, exhaust.

Transmission:

Clutch system, gearbox, internal components, lubrication, adjustment.

Chassis:

Frame, subframe, swingarm, linkage systems, suspension (forks and rear shock), steering head bearings.

Electrical:

Wiring diagrams, battery, charging system (stator, regulator/rectifier), ignition system, lighting, switches, sensors, ECU (Engine Control Unit).

Braking System:

Hydraulic brake systems (front and rear), calipers, master cylinders, brake lines, rotors, pads, bleeding procedures.

Fuel System:

Fuel tank, fuel pump, fuel lines, fuel filter, injectors/carburetor, throttle body.

Cooling System:

Radiator, coolant hoses, water pump, thermostat, fan (if applicable).

Exhaust System:

Exhaust pipes, mufflers, heat shields.

Bodywork And Trim:

Plastics, fenders, seat, handlebars, control levers, footpegs, graphics.

Maintenance:

Scheduled maintenance, oil changes, filter replacements, chain adjustment, spark plug replacement, valve clearance checks.

Troubleshooting:

Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting.

Repair:

Step-by-step instructions for component removal, overhaul, installation, and adjustment.

Disassembly Reassembly:

Detailed guides for taking apart and putting back together various vehicle systems and components.

Adjustments:

Precise instructions for setting and calibrating various systems, including throttle, clutch, brakes, and suspension.

Diagnostics:

Methods for identifying problems, including electrical system checks, engine performance tests.

Depth:

Comprehensive, covering basic servicing to complete engine and transmission rebuilds.

Diagnostic Tools:

Information on necessary tools and equipment for repairs and diagnostics.

Special Tools:

Identification of any specialized tools required for specific procedures.

📊 Manual Specifications

Quality:

PDF format, typically designed for clear readability and printing.

Searchable:

Likely searchable if the PDF is text-based, which is standard for quality manuals.

Printability:

Designed to be printable for workshop use.

Binding Type:

N/A (Digital PDF download, no physical binding).

Paper Type:

N/A (Digital PDF download, no physical paper type).

⚙️ Engine Specifications

Engine Type Te250:

4-stroke, single-cylinder, liquid-cooled.

Engine Type Te450:

4-stroke, single-cylinder, liquid-cooled.

Engine Type Te510:

4-stroke, single-cylinder, liquid-cooled.

Displacement Te250:

Approximately 250cc (actual spec varies by exact sub-model).

Displacement Te450:

Approximately 450cc (actual spec varies by exact sub-model).

Displacement Te510:

Approximately 510cc (actual spec varies by exact sub-model).

Bore Stroke:

Specific bore and stroke measurements for each model are detailed within the manual.

Horsepower Te250:

Estimated 30-35 HP (varied by tuning and regulations).

Horsepower Te450:

Estimated 40-45 HP (varied by tuning and regulations).

Horsepower Te510:

Estimated 45-50 HP (varied by tuning and regulations).

Torque Figures:

Specific torque figures for each model and RPM are detailed in the manual.

Fuel Delivery:

Likely Keihin FCR carburetors or Mikuni, or early EFI for some models. Manual details exact type.

Fuel Type:

Unleaded gasoline (Octane rating specified in manual).

Ignition System:

Digital CDI (Capacitor Discharge Ignition).

Lubrication System:

Wet sump (engine oil lubricates crank, gearbox, and clutch).

🔧 Transmission

Gearbox:

Constant mesh, sequential gearbox.

Number Of Gears:

Typically 6-speed.

Optional Gearbox Ratios:

Not typically offered as an option, but internal gear sets might be available for modification.

Clutch Type:

Hydraulically operated wet multi-disc clutch.

Gear Ratios:

Specific gear ratios for each model are provided in the manual.

Transmission Fluid Type:

Motorcycle-specific transmission oil or engine oil meeting JASO MA specifications (exact viscosity and capacity in manual).

📐 Dimensions

Wheelbase:

Specific wheelbase dimensions for each model are detailed in the manual, typically around 1460-1490mm.

Seat Height:

Specific seat height figures for each model are detailed in the manual, typically high for off-road clearance.

Dry Weight:

Approximate dry weights range from 105-115 kg (231-253 lbs) depending on model and specific year variations. Exact weights in manual.

Fuel Tank Capacity:

Typically around 8-10 liters (2.1-2.6 gallons), varies by model. Exact capacity in manual.

🛡️ Safety Features

Safety Ratings:

N/A (As a dirt bike, not subjected to standard automotive crash testing or ratings).

Braking System Performance:

Hydraulic disc brakes front and rear for effective stopping power.

Suspension Design:

Advanced adjustable suspension systems (e.g., WP USD forks, linkage rear shock) for stability and control.

Frame Construction:

Robust steel or aluminum frame designed for off-road stresses.

Ergonomics:

Designed for rider control and safety in demanding terrain.

💡 Technology Features

Infotainment System:

N/A (Off-road motorcycle, typically no infotainment system).

Rider Aids:

None (Basic rider input required for operation).

Connectivity Features:

N/A (Off-road motorcycle, no Bluetooth or smartphone connectivity).

ECU Functionality:

Engine Control Unit manages fuel injection (if applicable), ignition timing, and other engine parameters. Manual covers ECU diagnostics and basic parameters.

🔧 Maintenance

Oil Change Interval:

Typically every 10-15 engine operating hours or annually. Specific recommendation in manual.

Air Filter Cleaning:

Frequency depends heavily on riding conditions, often requires cleaning after every few rides.

Valve Clearance Check:

Typically every 20-30 engine operating hours. Crucial for performance and engine longevity.

Chain Lubrication Adjustment:

Regular checks and lubrication before/after rides are recommended. Adjustment as needed.

Engine Oil Type:

High-quality synthetic 4-stroke motorcycle oil meeting API SG/SH/SJ or higher and JASO MA specifications. Specific viscosity (e.g., 10W-40, 10W-50) detailed in manual.

Coolant Type:

Mixture of ethylene glycol-based antifreeze and distilled water (50/50 ratio) for freeze and corrosion protection.

Brake Fluid Type:

DOT 4 or DOT 5.1 hydraulic brake fluid (specified in manual).

Common Wear Items:

Clutch plates, brake pads, wheel bearings, steering head bearings, swingarm bearings, piston rings, valve guides, spark plugs.

Potential Electrical Issues:

Degradation of stator windings, regulator/rectifier failure, corrosion in connectors, particularly in off-road environments. Manual provides diagnostic steps.

Fuel System Cleaning:

Carburetors can become gummed up if fuel sits for extended periods, requiring cleaning and rebuilding. Manual details this process.

📚 Vehicle History

Manufacturer Origin:

Husqvarna Motorcycles, originally Swedish, acquired by Cagiva Group (Italy) in 1987, then by BMW Motorrad in 2007, and later by KTM AG in 2013.

Te Lineage:

The TE (Touring/Enduro) line has a long history with Husqvarna, evolving through various engine sizes and chassis designs to meet enduro racing and trail riding demands.

2006-2007 Era:

This period saw Husqvarna under the Cagiva Group ownership, often featuring Italian-designed components and performance tuning. Models from this era were known for their powerful engines and competitive chassis.

Manufacturing Location:

Likely Italy during the Cagiva Group ownership period.

🏆 Awards & Recognition

Motorcycle Awards:

Husqvarna TE models from this era were generally well-regarded in off-road publications for their performance and handling, though specific awards would be model-year and region-dependent and are not detailed in the product description.

Magazine Reviews:

Reviews from contemporary motorcycle magazines (e.g., Dirt Rider, TransWorld Motocross, Dirt Bike) would provide insights into performance and reliability.