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HUSQVARNA TE 400 Service Repair Manual 2001-2002
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🏷️ Basic Information Identification Make: Husqvarna Model: TE 400 Year: 2001-2002 Generation Model Generation: First Generation (pre-2004 redesign) Codes Engine Code: Likely based on a Rotax or similar platform, specific...
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类型: Motorcycle
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斯库: 268014
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🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TE 400
Year:
2001-2002
Generation
Model Generation:
First Generation (pre-2004 redesign)
Codes
Engine Code:
Likely based on a Rotax or similar platform, specific codes not provided but typically alphanumeric (e.g., 5420)
👋 Introduction
Market Position
Vehicle Segment:
Dual-sport / Enduro motorcycle
Target Audience:
Off-road enthusiasts, dual-sport riders, technical maintenance users
Competitive Analysis
Key Competitors:
KTM EXC series, Yamaha WR series, Honda XR series, Suzuki DR-Z series
Key Features
Vehicle Philosophy:
Lightweight, agile off-road performance with street-legal capability
Manual Value Proposition:
Empowers owners to perform extensive maintenance and repairs, saving costs and ensuring optimal performance
📋 Manual Details
Coverage Areas
Model Years Covered:
2001, 2002
Regions Covered:
Global (technical specifications are generally universal)
Page Count
Estimated Page Count:
Hundreds (specific count not provided, typical for a comprehensive service manual)
Manual Type
Manual Type:
Service Repair Manual
Primary Purpose:
Repair, Maintenance, Rebuilding, Refurbishing, Restoration
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanics:
Complete overhaul, internal components, valve train, piston, crankshaft, connecting rod, lubrication system
Fuel System:
Carburetor(s) (likely Mikuni or Keihin), fuel pump, fuel lines, tank maintenance
Ignition System:
CDI unit, ignition coil, spark plug, wiring, timing procedures
Cooling System:
Radiator, fan, hoses, thermostat, coolant specifications, flushing procedures
Transmission Drivetrain:
Gearbox internals, clutch operation, shifting mechanism, chain and sprocket maintenance, lubrication
Suspension Front:
Fork disassembly, seal replacement, oil type and level, damping adjustments, steering head bearings
Suspension Rear:
Shock absorber servicing, linkage maintenance, bearing lubrication, spring pre-load adjustments
Brakes Front:
Caliper service, pad replacement, rotor inspection, hydraulic fluid type and bleeding, master cylinder
Brakes Rear:
Caliper service, pad replacement, rotor inspection, hydraulic fluid type and bleeding, master cylinder
Electrical System:
Wiring diagrams, lighting systems, battery maintenance, starter motor, charging system, fuses, relays
Chassis Frame:
Frame inspection, footpeg mounts, subframe, swingarm maintenance, bearing checks
Bodywork Plastics:
Fairing removal and installation, seat, fender components, fuel tank mounting
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustments, air filter cleaning, spark plug checks, lubrication points
Troubleshooting:
Diagnostic flowcharts, symptom-based problem solving, common issues and solutions
Engine Rebuild:
Complete engine disassembly, inspection, part replacement, torque specifications, reassembly procedures
Suspension Service:
Fork oil change and level setting, seal replacement, shock absorber rebuild (where applicable)
Brake System Overhaul:
Brake bleeding, pad and rotor replacement, caliper and master cylinder servicing
Electrical Diagnostics:
Fault finding for ignition, charging, and lighting systems using wiring diagrams
Carburetor Tuning:
Jetting changes, float height adjustment, idle speed and mixture control
Wheel And Tire Service:
Tire changes, spoke tensioning, bearing lubrication, wheel balancing (where applicable)
Torque Specifications:
Detailed torque values for all critical fasteners
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to complete engine and chassis rebuilds)
Diagnostic Capabilities:
Advanced diagnostic procedures for mechanical and electrical issues
Rebuild Procedures:
Detailed step-by-step instructions for major component rebuilds
📊 Manual Specifications
File Format
File Type:
Digital (PDF)
Searchability:
Likely text-searchable (standard for professionally produced PDFs)
Print Quality
Printability:
Printable pages for workshop use
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder
Displacement:
Approximately 373 cc (exact specification may vary slightly by region/variant)
Bore X Stroke:
Typically around 84 mm x 68 mm (exact figures to be confirmed in manual)
Cooling System:
Liquid-cooled
Valve Train:
SOHC, 4 valves
Performance
Horsepower Estimate:
Likely in the range of 30-35 HP (subject to tuning and specific market regulations)
Torque Estimate:
Estimated 25-30 Nm (subject to tuning and specific market regulations)
Fuel System
Carburetor Model:
Likely Mikuni TM40 or similar 40mm flat slide carburetor
Fuel Type:
Unleaded gasoline
🔧 Transmission
Standard
Transmission Type:
6-speed manual
Optional
Optional Transmission:
N/A (Standard for this model)
Features
Clutch Type:
Wet multi-plate
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length:
Approximately 2200-2300 mm (typical for this class)
Width:
Approximately 850-900 mm (handlebar width)
Height:
Approximately 1250-1300 mm (seat height and handlebars)
Wheelbase:
Approximately 1470-1500 mm
Ground Clearance:
Typically over 300 mm
Weights
Dry Weight:
Approximately 120-130 kg
Wet Weight:
Approximately 135-145 kg (with fluids)
Fuel Tank Capacity:
Approximately 9-12 Liters (depending on variant)
Seat Height:
Approximately 950-970 mm
🛡️ Safety Features
Ratings
Safety Certification:
Meets street-legal requirements in applicable markets (e.g., DOT, ECE)
Active Features
Brakes:
Hydraulic disc brakes front and rear
Lighting:
Headlight, taillight, brake light, turn signals (street legal variants)
Passive Features
Frame Construction:
Chromoly steel frame for strength and impact resistance
Handguards:
Standard on many models for hand protection
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation: speedometer, odometer, trip meter, engine warning light (no advanced infotainment)
Driver Assistance
Driver Assistance Features:
None (focus on rider control and mechanical systems)
Connectivity
Connectivity Options:
None (mechanical motorcycle)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 1500-3000 km or 6 months, refer to manual for exact intervals
Air Filter Cleaning:
Every 500-1000 km or as needed in dusty conditions
Spark Plug Replacement:
Every 3000-6000 km or as recommended
Valve Clearance Check:
Typically every 6000-10000 km
Fluid Specifications
Engine Oil Type:
High-quality 4-stroke motorcycle oil, SAE 10W-40 or 15W-50, meeting JASO MA or MA2 specification (verify in manual)
Engine Oil Capacity:
Approximately 1.5 - 1.8 Liters (with filter change, verify in manual)
Coolant Type:
Ethylene glycol-based antifreeze coolant mixture (50/50 with distilled water, verify in manual)
Brake Fluid Type:
DOT 4 hydraulic brake fluid (verify in manual)
Fork Oil Type:
Specific viscosity motorcycle fork oil, typically SAE 5W or 10W (verify in manual)
Known Issues
Common Wear Items:
Clutch plates, chain and sprockets, wheel bearings, steering head bearings, fork seals
Potential Issues:
Carburetor jetting sensitivity to altitude/temperature, occasional electrical connector corrosion, starter solenoid issues
📚 Vehicle History
Brand Heritage
Brand Origin:
Swedish, known for high-performance off-road motorcycles and power equipment
Off Road Legacy:
Long history in motocross and enduro racing
Model Evolution
Predecessor Models:
TE 410, TE 510 (sharing platform characteristics)
Successor Models:
Husqvarna TE 450 (later iterations)
Production
Manufacturing Location:
Likely Italy or Sweden during this period, under Italian ownership (Husqvarna was owned by Cagiva Group)
Production Period:
The TE 400 was part of a range of dual-sport and enduro bikes from Husqvarna in the early 2000s.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Not specifically documented for this model year, but Husqvarna consistently earned praise in off-road circles for performance.
Ratings
Performance Ratings:
Generally rated highly for off-road capability, suspension performance, and engine power delivery in its class.
Certifications
Emissions Certification:
Meets emissions standards for its respective model year and region.