🏷️ Basic Information

Make:

Husqvarna

Model:

TE 610 / SM 610

Model Variant:

TE 610 (Enduro), SM 610 (Supermoto)

Year:

2005-2006

Chassis Code Te:

Likely begins with 'ZGBL'

Chassis Code Sm:

Likely begins with 'ZGBL'

👋 Introduction

Target Audience:

Husqvarna TE 610 and SM 610 owners, independent repair shops, and motorcycle enthusiasts seeking comprehensive repair knowledge.

Value Proposition:

Offers significant cost savings on maintenance and repairs compared to dealership service, providing professional-level information.

Ease Of Use:

User-friendly interface with printable procedures, eliminating the need for physical manual upkeep.

Completeness:

Covers all diagnostic and repair procedures from A-Z, ensuring no task is left undocumented.

Accessibility:

Instant download functionality allows immediate access to repair information.

📋 Manual Details

Systems Covered:

Engine, Fuel System, Ignition System, Cooling System, Exhaust System, Transmission, Clutch, Chassis, Suspension (Front & Rear), Brakes (Front & Rear), Electrical System, Wiring Diagrams, Frame, Bodywork, Troubleshooting, Maintenance, Specifications, Torque Values

Estimated Page Count:

Est. 300-500 pages (typical for detailed workshop manuals)

Manual Type:

Digital Workshop Repair Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine Overhaul:

Complete engine disassembly, inspection, repair, and reassembly procedures for the 610cc engine.

Fuel Delivery System:

Carburetor tuning, cleaning, and rebuild (Mikuni VM38 or similar), fuel pump, fuel filter, and fuel lines.

Ignition System:

CDI unit, spark plug specifications, ignition timing, and troubleshooting.

Transmission And Clutch:

Gearbox disassembly and reassembly, clutch operation, clutch plate replacement, and hydraulic clutch system service.

Suspension And Steering:

Front fork (e.g., Marzocchi) disassembly, seal replacement, oil levels, and rear shock absorber service. Steering head bearing inspection and adjustment.

Braking System:

Hydraulic brake system bleeding, caliper rebuild, master cylinder service, and pad replacement for both front and rear brakes (likely Brembo components).

Electrical System And Wiring:

Detailed wiring diagrams, component testing, battery maintenance, lighting, and starter system troubleshooting.

Scheduled Maintenance:

Oil changes, filter replacements, chain adjustments, spark plug checks, air filter cleaning/replacement, and valve clearance checks.

Troubleshooting Guides:

Diagnostic flowcharts and common problem/solution guides for engine, electrical, and chassis issues.

Rebuild Procedures:

Comprehensive instructions for rebuilding major components like the engine and transmission.

Component Replacement:

Detailed steps for replacing parts such as pistons, rings, valves, bearings, seals, and electrical components.

Suspension Tuning:

Guidance on adjusting suspension sag and damping settings for different riding conditions.

Depth Of Coverage:

Extensive, covering all aspects from routine maintenance to complete engine and chassis overhauls, mirroring professional technician data.

Diagnostic Capabilities:

Detailed diagnostic procedures for identifying and resolving mechanical and electrical faults.

Illustrations And Diagrams:

High-quality photos, illustrations, and diagrams aiding in understanding complex procedures.

📊 Manual Specifications

File Format:

PDF

Searchability:

Likely text-searchable if created from digital source or OCR'd from scanned document.

Print Quality:

High quality, suitable for printing individual pages or the entire manual.

Binding Type:

Not applicable (digital download), but designed for easy printing and page management.

Paper Type:

Not applicable (digital download), but user can print on standard paper for a physical copy.

Operating Systems:

Microsoft Windows 95, 98, 98SE, 2000, NT, ME, XP, Vista, Windows 7, and all Mac computers.

⚙️ Engine Specifications

Engine Type:

Four-stroke, single-cylinder

Engine Displacement:

610 cc (approx.)

Bore X Stroke:

Likely around 98 mm x 79 mm (typical for this era 610cc engines)

Compression Ratio:

Likely 10.0:1 to 11.5:1

Valve Train:

SOHC, 4 valves

Horsepower:

Est. 50-55 HP (at crankshaft)

Torque:

Est. 45-50 Nm (at crankshaft)

Carburetor Type:

Mikuni VM38 or similar 38mm flat-slide carburetor

Fuel Type:

Unleaded gasoline (90-98 octane recommended)

Cooling Method:

Liquid-cooled

Oil Type:

SAE 10W-40 motorcycle specific engine oil (e.g., Motul 5100 10W-40)

Oil Capacity:

Est. 1.8 - 2.0 Liters (with filter change)

🔧 Transmission

Transmission Type:

6-speed constant mesh

Transmission Options:

N/A (standard 6-speed)

Clutch Type:

Wet multi-plate, hydraulic actuation

Final Drive:

Chain drive

Gear Ratios:

Specific ratios will be detailed in the manual, but are optimized for off-road and street performance respectively.

Transmission Oil:

API GL-4 or GL-5, SAE 80W-90 gear oil

📐 Dimensions

Wheelbase Te:

Approx. 1480 mm (58.3 in)

Wheelbase Sm:

Approx. 1470 mm (57.9 in)

Seat Height Te:

Approx. 910 mm (35.8 in)

Seat Height Sm:

Approx. 870 mm (34.3 in)

Dry Weight Te:

Approx. 129 kg (284 lbs)

Dry Weight Sm:

Approx. 135 kg (298 lbs)

Fuel Tank Capacity:

12 Liters (approx. 3.17 US gallons)

🛡️ Safety Features

Safety Ratings:

N/A (Motorcycle, typically not subject to automotive safety crash ratings)

Braking System Type:

Hydraulic disc brakes, front and rear

Front Brake Spec:

Single 320mm disc with 4-piston caliper (likely Brembo)

Rear Brake Spec:

Single 240mm disc with 2-piston caliper (likely Brembo)

Lighting System:

Headlight, taillight, brake lights, turn signals

💡 Technology Features

Infotainment System:

N/A (Basic motorcycle instrumentation: speedometer, odometer, tachometer, indicator lights)

Driver Assistance Features:

N/A (No electronic rider aids like ABS or traction control on these models)

Connectivity Features:

N/A

🔧 Maintenance

Engine Oil Change Interval:

Every 3,000 km or 6 months, whichever comes first. (Refer to manual for exact mileage for break-in service)

Oil Filter Replacement Interval:

Every engine oil change.

Air Filter Cleaning Interval:

Every 1,000 km or more frequently in dusty conditions.

Spark Plug Inspection Interval:

Every 3,000 km

Valve Clearance Check Interval:

Every 6,000 km

Coolant Type:

Ethylene glycol based coolant, 50% mix with distilled water.

Brake Fluid Type:

DOT 4 hydraulic brake fluid

Common Wear Items:

Clutch plates, steering head bearings, wheel bearings, fork seals, and exhaust gaskets are common wear items on performance singles.

Carburetor Tuning:

Mikuni carburetors can be sensitive to altitude and temperature, requiring occasional fine-tuning.

Electrical Connections:

Corrosion on electrical connectors, especially in off-road use, can lead to intermittent issues.

📚 Vehicle History

Brand Origin:

Husqvarna Motorcycles is a Swedish brand, founded in 1689, with a long history in motorcycle production, particularly off-road.

Previous Generations:

Husqvarna has a lineage of single-cylinder dual-sport and supermoto models dating back decades. The 610 platform evolved through various iterations.

Key Changes 2005 2006:

While specific year-to-year changes can be minor for these models, the 2005-2006 period often saw refinements in fueling, suspension, and chassis components. The TE is the off-road oriented dual-sport, while the SM is the supermoto version with different suspension and wheels/tires.

Manufacturing Location:

Typically manufactured in Italy under BMW ownership during this period (until 2013 acquisition by Pierer Mobility Group).

🏆 Awards & Recognition

Industry Recognition:

While specific awards for the 2005-2006 models are not widely documented, Husqvarna is recognized for its off-road prowess and performance-oriented dual-sport and supermoto offerings.

Reliability Perception:

Husqvarnas of this era are known for their robust engines but require diligent maintenance, typical of European performance motorcycles.