🏷️ Basic Information

Make:

Husqvarna

Model:

TE310

Year:

2010

Product Type:

Workshop Repair Service Manual

👋 Introduction

Vehicle Category:

Competition Enduro Motorcycle

Target Audience:

Enthusiast off-road riders and professional mechanics specializing in European motorcycles.

Key Competitors 2010:

KTM EXC-F series, Yamaha WR-F series, Honda CRF-X series, Kawasaki KX-F series, Suzuki RM-Z series.

Engine Design:

Liquid-cooled, 4-stroke, DOHC, single-cylinder, fuel-injected engine optimized for off-road performance.

Suspension Performance:

Premium adjustable suspension components designed for robust off-road terrain absorption and control.

Handling Characteristics:

Agile chassis and balanced weight distribution for superior maneuverability in technical off-road conditions.

Manual Purpose:

To provide comprehensive technical guidance for maintenance, repair, and troubleshooting of the Husqvarna TE310 2010.

📋 Manual Details

Coverage Scope:

All Models/Engines/Trim/Transmissions Typ

Estimated Page Count:

N/A (typical for dealer service manuals, often several hundred pages)

Manual Classification:

Workshop Repair Service Manual

Primary Language:

English

Digital Format:

PDF Download

📖 Manual Coverage

Engine System:

Comprehensive coverage of the 302cc single-cylinder engine, including top-end (cylinder head, valves, camshaft), bottom-end (crankshaft, connecting rod, pistons), lubrication system, cooling system (liquid cooling), and fuel system.

Fuel System:

Detailed information on the fuel injection system, including fuel pump, injectors, throttle body, ECU mapping, and fuel pressure regulation.

Ignition System:

Coverage of the electronic ignition system, including spark plug specifications, ignition timing, CDI unit, and troubleshooting.

Transmission System:

In-depth coverage of the 6-speed sequential gearbox, including clutch operation, gear selection mechanism, internal gear components, lubrication, and troubleshooting.

Suspension System:

Detailed procedures for front telescopic forks (e.g., Marzocchi 45mm or similar, depending on specific sub-model) and rear monoshock (e.g., Sachs or similar), including disassembly, assembly, oil changes, seal replacement, and adjustment.

Braking System:

Complete coverage of front and rear hydraulic disc brakes, including brake caliper service, master cylinder overhaul, brake line replacement, fluid bleeding procedures, and pad replacement.

Electrical System:

Wiring diagrams, troubleshooting for lighting, charging system (stator, regulator/rectifier), starter motor, battery maintenance, and ECU diagnostics.

Chassis And Frame:

Information on frame inspection, fork brace, swingarm, linkage, and steering head bearing service.

Wheels And Tires:

Specifications for wheel types, tire sizes, recommended pressures, and bearing maintenance.

Routine Maintenance:

Oil and filter changes, air filter cleaning/replacement, spark plug inspection/replacement, chain adjustment and lubrication, brake system checks, fluid level checks (coolant, brake fluid).

Engine Overhaul:

Detailed step-by-step instructions for engine disassembly, component inspection (piston, rings, cylinder bore, valves, crankshaft), and reassembly with torque specifications.

Transmission Repair:

Clutch service, gearbox disassembly, gear inspection, shifting mechanism repair, and reassembly procedures.

Suspension Rebuild:

Fork seal replacement, fork oil change and level setting, shock absorber service, and linkage bearing service.

Electrical Troubleshooting:

Diagnostic procedures for common electrical faults, charging system testing, and starter system checks using wiring diagrams.

Fuel System Diagnosis:

Troubleshooting fuel injection issues, injector testing, fuel pressure checks, and ECU diagnostics.

Brake Service:

Brake pad replacement, caliper service, master cylinder overhaul, and brake fluid bleeding procedures.

Troubleshooting Guides:

Systematic diagnostic flowcharts and common problem resolutions for engine, transmission, electrical, and chassis issues.

Diagnostic Capability:

Advanced diagnostics for engine management, fuel injection, and ignition systems, often requiring specialized tools (though the manual may not detail specific tool requirements).

Rebuild Scope:

Complete engine rebuild procedures, including cylinder head porting specifications (if applicable to OE), crankshaft balancing, and critical component measurements.

Specification Accuracy:

Precise torque specifications, clearances, fluid capacities, and measurement data for all serviced components.

📊 Manual Specifications

File Type:

PDF

Searchability:

Typically includes searchable text for efficient navigation and information retrieval.

Image Resolution:

High-resolution images and diagrams for clarity.

Binding For Download:

N/A (Digital format, no physical binding)

Paper Type For Download:

N/A (Digital format, no physical paper type)

⚙️ Engine Specifications

Engine Type:

4-stroke

Displacement:

302.4 cc

Bore X Stroke:

72 mm x 73.5 mm

Compression Ratio:

12.8:1

Valve Train:

DOHC, 4 valves

Claimed Horsepower:

Approx. 38-42 hp (Varies based on dyno, tune, and exhaust)

Claimed Torque:

Approx. 28-30 Nm (Varies based on dyno, tune, and exhaust)

Fuel Delivery:

Electronic Fuel Injection (EFI) - Mikuni D45 (typical for this era)

Cooling Method:

Liquid-cooled

Oil Type Specification:

API SG, JASO MA certified motorcycle oil, SAE 10W-40 or 15W-50 recommended (refer to manual for exact spec).

Starting System:

Electric Start

🔧 Transmission

Transmission Type:

6-speed sequential gearbox

Clutch Type:

Wet, multi-plate

Gear Ratios:

Refer to manual for specific gear ratios (e.g., 1st: 2.46, 2nd: 1.75, 3rd: 1.33, 4th: 1.08, 5th: 0.91, 6th: 0.77)

Final Drive:

Chain drive

📐 Dimensions

Wheelbase:

Approx. 1470 mm (57.9 in)

Seat Height:

Approx. 950 mm (37.4 in)

Dry Weight:

Approx. 105 kg (231.5 lbs)

Wet Weight:

Approx. 117 kg (258 lbs) (with fluids)

Fuel Tank Capacity:

Approx. 8.5 Liters (2.25 Gallons)

Engine Oil Capacity:

Approx. 1.1 Liters (1.16 Quarts) (Refer to manual for exact capacity with filter change)

Coolant Capacity:

Refer to manual for exact capacity

🛡️ Safety Features

Vehicle Safety Standards:

Designed to meet off-road competition standards; not typically crash-tested for street use.

Braking System Features:

Hydraulic disc brakes front and rear for strong stopping power.

Frame Construction:

Robust steel frame designed for off-road abuse.

💡 Technology Features

Instrumentation:

Digital multi-function display showing speed, RPM, trip meter, clock, and basic indicator lights.

Electronic Aids:

No electronic rider aids like traction control or ABS, characteristic of this era's dedicated enduro bikes.

Diagnostic Ports:

Likely includes a diagnostic connector for ECU access, though specific proprietary diagnostic tools may be required.

🔧 Maintenance

Engine Oil Change Interval:

Every 10-15 hours of riding or annually (refer to manual for precise intervals based on usage).

Air Filter Cleaning:

Frequent cleaning recommended, especially in dusty conditions (e.g., every 5-10 hours).

Spark Plug Inspection:

Every 20-30 hours of riding.

Valve Clearance Check:

Every 100-150 hours of riding or annually.

Brake Fluid Type:

DOT 4

Coolant Type:

Ethylene glycol-based antifreeze with corrosion inhibitors (refer to manual for specific type and mix ratio).

Common Te310 Issues:

Potential for stator failure, regulator/rectifier issues, early model fuel pump inconsistencies, and general wear and tear on clutch plates and suspension components due to off-road use. Crankshaft bearing wear can occur if oil changes are neglected.

Parts Sourcing:

Original Husqvarna parts are available through authorized dealers. Aftermarket support exists, but may be less extensive than for Japanese brands.

📚 Vehicle History

Husqvarna Legacy:

Husqvarna Motorcycles, founded in Sweden in 1903, has a long and storied history in off-road racing, including motocross and enduro.

Te Series Development:

The TE series represents Husqvarna's commitment to the enduro market, evolving with fuel injection and modern chassis designs.

Manufacturing Origin:

Italy (Husqvarna was owned by BMW Motorrad during this period, with production in Italy).

Relevant Model Years:

2009-2013 (with updates during this period).

🏆 Awards & Recognition

Husqvarna Off Road Achievements:

Husqvarna has a strong record of wins and championships in various enduro and off-road racing disciplines globally.

Motorcycle Reviews 2010:

Generally well-received for its nimble handling and strong engine performance in the enduro segment, often praised for its Italian flair and capability on challenging terrain.