🏷️ Basic Information

Make:

Husqvarna

Model:

TXC450

Year:

2010

Product Type:

Service Repair Workshop Manual

👋 Introduction

Segment:

Off-road competition and high-performance trail riding motorcycle.

Competitors 2010:

KTM EXC-F 450, Yamaha WR450F, Honda CRF450X, Suzuki RM-Z450 (dual-sport variant), Kawasaki KX450F (dual-sport variant).

Performance Focus:

Engineered for competitive off-road use, emphasizing power delivery and handling.

Husqvarna Heritage:

Leverages Husqvarna's long history in off-road and motocross racing.

Chassis Design:

Typically features a strong, lightweight frame designed for rugged terrain.

📋 Manual Details

Primary Coverage:

Complete service and repair for the Husqvarna TXC450 2010 model.

Target Audience:

Professional mechanics and advanced DIY enthusiasts.

Estimated Pages:

Likely exceeds 300 pages, typical for comprehensive workshop manuals of this era.

Type:

Workshop Service Repair Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine:

Engine overhaul, diagnostics, tuning, internal components, lubrication system, cooling system.

Fuel System:

Fuel injection system, fuel pump, injectors, throttle body, fuel pressure regulator, troubleshooting.

Ignition System:

Ignition coils, spark plugs, ECU control, timing.

Transmission:

Clutch operation, gearbox disassembly and assembly, gear shifting mechanisms, lubrication.

Suspension:

Front forks (upside-down telescopic), rear shock absorber, linkage system, springs, damping adjustments, servicing.

Brakes:

Front and rear disc brakes, hydraulic system, brake pads, caliper service, bleeding procedure.

Electrical System:

Wiring diagrams, battery, charging system (stator, rectifier/regulator), lighting, starter motor, ECU.

Chassis Frame:

Frame inspection, steering head bearings, footpegs, controls.

Wheels Tires:

Wheel bearings, spoke tensioning, tire fitting and balancing.

Bodywork Fairings:

Fairing removal and installation, seat, fuel tank, plastics.

Routine Maintenance:

Oil changes, filter replacement, chain adjustment, spark plug checks, air filter cleaning/replacement.

Troubleshooting:

Diagnostic procedures for common and uncommon faults, fault code interpretation (if applicable).

Rebuilds Overhauls:

Complete engine and transmission rebuild procedures, cylinder head service.

Adjustments:

Carburetor/throttle body synchronization, idle speed adjustment, clutch cable adjustment, suspension tuning.

Electrical Diagnostics:

Testing of electrical components, wiring harness repair, charging system testing.

Suspension Service:

Fork seal replacement, shock absorber rebuild, linkage bearing service.

Depth:

Comprehensive, covering everything from basic maintenance to complete engine and gearbox rebuilds, including detailed troubleshooting and diagnostic procedures.

📊 Manual Specifications

Format:

PDF

Searchability:

Likely text-searchable if it's a well-produced digital manual.

Quality:

High-resolution scans or native digital creation, suitable for printing.

Binding:

N/A (Digital PDF Download)

Paper:

N/A (Digital PDF Download)

⚙️ Engine Specifications

Type:

Single-cylinder, four-stroke, liquid-cooled.

Displacement:

Approximately 449.6 cc (confirm specific bore x stroke).

Bore X Stroke:

Likely around 95 mm x 63.4 mm (standard for this platform).

Compression Ratio:

Typically in the range of 12.0:1 to 13.0:1 for performance.

Horsepower:

Estimated 50-55 HP (at crankshaft), actual figures may vary.

Torque:

Estimated 45-50 Nm (at crankshaft), actual figures may vary.

System Type:

Electronic Fuel Injection (EFI).

Fuel Type:

Unleaded gasoline, premium octane recommended (91+ AKI).

Ignition Type:

Digital CDI with variable ignition timing.

System:

Dry sump lubrication system, requiring specific oil levels and maintenance.

System:

Liquid-cooled, with radiator and fan.

🔧 Transmission

Type:

Constant mesh, 6-speed sequential manual gearbox.

Options:

N/A (Standard configuration for this model type).

Clutch:

Hydraulically actuated, multi-plate wet clutch.

Final Drive:

O-ring sealed chain drive.

Transmission Oil:

Specific motorcycle transmission oil, typically SAE 75W-90 or SAE 10W-40 motorcycle engine oil, consult manual for exact specification and capacity.

📐 Dimensions

Length:

Approx. 2200 mm (varies slightly).

Width:

Approx. 820 mm (at handlebars).

Height:

Approx. 1250 mm (at seat).

Wheelbase:

Approx. 1480-1500 mm.

Dry Weight:

Approx. 115-120 kg (excluding fluids).

Wet Weight:

Approx. 125-130 kg (with all fluids).

Fuel Tank Capacity:

Approximately 8.5 - 9.0 Liters.

Front Wheel Size:

21 x 1.60 inch.

Rear Wheel Size:

18 x 2.15 inch.

Front Tire Size:

Typically 90/90-21.

Rear Tire Size:

Typically 120/90-18 or similar.

Front Travel:

Approximately 300-330 mm.

Rear Travel:

Approximately 300-330 mm.

🛡️ Safety Features

Vehicle Type Safety:

Off-road motorcycles are not typically subjected to automotive crash safety ratings (e.g., NHTSA, Euro NCAP). Safety is primarily dependent on rider skill and protective gear.

Braking System:

High-performance hydraulic disc brakes front and rear for effective stopping power.

Frame Construction:

Robust chassis designed to withstand the rigors of off-road riding.

Ergonomics:

Designed for rider control and stability in challenging conditions.

💡 Technology Features

System:

N/A. Off-road motorcycles of this era do not feature infotainment systems. Focus is on performance and function.

Features:

N/A. No electronic rider aids like ABS or traction control typical of this model and purpose.

ECU:

Engine Control Unit (ECU) manages fuel injection and ignition timing for optimal performance across different operating conditions.

Headlight Taillight:

Standard halogen headlight and LED or incandescent taillight for road legality and visibility.

🔧 Maintenance

Oil Change:

Every 15-20 hours of operation or annually, whichever comes first. Refer to manual for exact hours/mileage.

Air Filter Cleaning:

Every 5-10 hours of operation, or more frequently in dusty conditions.

Spark Plug Inspection:

Every 15-20 hours of operation.

Valve Clearance Check:

Every 20-30 hours of operation. Critical for maintaining performance and engine longevity.

Chain Adjustment Lubrication:

Check and lubricate every 5-10 hours of operation, adjust as needed.

Engine Oil:

High-quality, fully synthetic 4-stroke motorcycle oil, typically SAE 10W-50 or 10W-40 with JASO MA/MA2 specification. Consult manual for exact grade and capacity.

Coolant:

Mixture of distilled water and a quality antifreeze/coolant (ethylene glycol-based) with corrosion inhibitors. Typically 50/50 mix. Consult manual for specific type.

Brake Fluid:

DOT 4 or DOT 5.1 hydraulic brake fluid.

Common Wear Items:

Clutch plates, wheel bearings, steering head bearings, fork seals, chain and sprockets are common wear items on off-road motorcycles.

Engine Longevity:

Proper and frequent maintenance, especially oil changes and valve adjustments, is crucial for the longevity of high-performance four-stroke engines like this.

Efi Calibration:

EFI systems can sometimes require recalibration or injector cleaning, especially after prolonged storage or if poor fuel quality is used.

📚 Vehicle History

Origin:

Husqvarna Motorcycles is one of the oldest motorcycle manufacturers in the world, founded in Sweden in 1689 (initially as a firearms manufacturer) and producing motorcycles since 1903.

Txc Series:

The TXC series represents Husqvarna's lineage of high-performance, competition-oriented off-road motorcycles, often derived from their motocross platforms but adapted for enduro or cross-country racing.

Manufacturing Location 2010:

At the time of the 2010 model, Husqvarna was owned by BMW Motorrad, with production likely occurring in Italy or Sweden, depending on the specific component sourcing and assembly.

Txc450 Era:

The TXC450 was part of Husqvarna's lineup during a period of transition and development under different ownerships.

🏆 Awards & Recognition

Model Specific Awards:

Specific awards for the 2010 TXC450 are not widely documented. However, Husqvarna motorcycles have a strong history of success in various off-road racing disciplines.

Journal Reviews:

Reviews from reputable motorcycle publications of the era would typically highlight its strong engine performance, capable suspension, and competitive chassis, while potentially noting any specific quirks of Husqvarna's engineering.