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Hyosung Aquila 650 Service Repair Workshop Manual guide

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🏷️ Basic Information Identification Make: Hyosung Model: Aquila GV650 Codes Chassis Code: GV650 👋 Introduction Market Position Positioning: The Hyosung Aquila GV650 is positioned as a stylish and accessible cruiser...
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类型: Motorcycle
厂商:
斯库: 255615
Hyosung Aquila 650 Service Repair Workshop Manual guide
🏷️ Basic Information
Identification
Make:
Hyosung
Model:
Aquila GV650
Codes
Chassis Code:
GV650
👋 Introduction
Market Position
Positioning:
The Hyosung Aquila GV650 is positioned as a stylish and accessible cruiser motorcycle, often competing in the mid-size cruiser segment with models from Japanese and American manufacturers, offering a distinctive aesthetic and V-twin character at a competitive price point.
Competitive Analysis
Competitors:
Competes with motorcycles like the Honda Shadow series, Yamaha V-Star series, and potentially lower-displacement Harley-Davidson models depending on market segment.
Key Features
Features:
Key features include its potent 647cc V-twin engine, cruiser styling with ample chrome accents, comfortable riding position, and often a shaft drive (though this model utilizes belt drive), providing a unique value proposition in its class.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service, repair, and workshop procedures for the Hyosung Aquila GV650.
Secondary Coverage:
Periodic maintenance, troubleshooting, diagnostics, and component overhauls.
Page Count
Estimated Pages:
Information not explicitly provided in product description, but typical for workshop manuals of this scope is 300-600 pages.
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed information on engine disassembly, assembly, inspection, timing, and component specifications. Covers the 647cc V-twin engine.
Fuel System:
Includes fuel injection system (EFI), fuel pump, injectors, fuel tank, and fuel lines. Troubleshooting and component testing.
Cooling System:
Covers the liquid cooling system, radiator, coolant flow, thermostat, water pump, and hoses. Maintenance and bleeding procedures.
Electrical System:
Extensive coverage of the wiring harness, battery, charging system (alternator, regulator/rectifier), ignition system, starting system, lighting, and instruments. Includes wiring diagrams.
Chassis:
Details on frame, front suspension (forks), rear suspension (shock absorber, linkage), steering system, and wheels/tires.
Braking System:
Information on front and rear brake calipers, master cylinders, brake lines, brake pads, and brake fluid. Service and bleeding procedures.
Drive Train:
Covers the transmission, clutch, and final drive (belt drive system, including belt tension and replacement).
Frame And Bodywork:
Covers frame inspection, body panel removal and installation, seat, fuel tank, fenders, and exhaust system.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes (oil, coolant, brake fluid), filter replacements, chain/belt adjustments, and spark plug replacement.
Repair:
Step-by-step repair instructions for all major components and systems, including engine rebuilds, suspension overhauls, and electrical system repairs.
Troubleshooting:
Diagnostic procedures for common problems, symptom-based troubleshooting guides, and fault code interpretation (if applicable to EFI system).
Inspection:
Guidelines for inspecting wear and tear on various components, safety checks, and pre-ride inspections.
Wheel And Tire Service:
Procedures for wheel bearing inspection, tire mounting/disassembly, and wheel balancing.
Suspension Service:
Fork oil replacement, seal replacement, rear shock absorber inspection, and linkage maintenance.
Technical Depth
Depth:
Comprehensive, covering from basic owner maintenance to in-depth engine and transmission rebuilds. Suitable for professional mechanics and experienced DIY enthusiasts.
Diagnostic Charts:
Likely includes diagnostic flowcharts for common starting, running, and electrical issues.
Torque Specifications:
Provides critical torque values for engine, chassis, and fastener tightening, essential for correct assembly and safety.
Special Tools:
May list required or recommended special tools for specific procedures, such as flywheel pullers or calibration tools.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable if the PDF is well-produced from original digital sources or scanned with OCR.
Print Quality
Quality:
Depends on the source PDF. Typically digital PDFs offer high resolution suitable for printing.
Binding Type
Binding:
Not applicable for PDF format. If printed, binding would depend on the provider.
Paper Type
Paper:
Not applicable for PDF format. If printed, standard manual paper stock is expected.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, 8-valve, DOHC, V-twin
Displacement:
647 cc
Bore X Stroke:
71.5 mm x 83.0 mm
Compression Ratio:
11.0:1 (Typical)
Performance
Horsepower:
Approximately 70-80 HP (varies by specific model year and tuning).
Torque:
Approximately 60-65 Nm (varies by specific model year and tuning).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Lubrication
Oil Type:
Typically SAE 10W-40 motorcycle-specific engine oil meeting API SG or higher, JASO MA specifications. Consult manual for precise specification.
Oil Capacity:
Approximately 3.4 liters (with filter change). Consult manual for precise capacity.
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Final Drive:
Belt drive
Features
Clutch Type:
Wet, multi-plate
Gear Ratios:
Specific ratios are detailed within the workshop manual.
📐 Dimensions
Exterior
Length:
Approximately 2300 mm (2.3 m)
Width:
Approximately 880 mm (0.88 m)
Height:
Approximately 1150 mm (1.15 m)
Weights
Dry Weight:
Approximately 200 kg
Wet Weight:
Approximately 220 kg (fully fueled and with all fluids)
Fuel Capacity:
Approximately 17 liters
Wheels Tires
Front Tire Size:
120/70-18
Rear Tire Size:
170/80-15
Wheel Type:
Cast aluminum alloy
🛡️ Safety Features
Active Features
Braking System:
Dual disc front brakes, single disc rear brake. ABS was an optional feature on some later models.
Passive Features
Lighting:
Halogen headlamp, LED taillight and turn signals (depending on year/market).
Instrumentation:
Analog speedometer and tachometer, digital display for fuel level, odometer, trip meter. Warning lights for oil pressure, engine, neutral, turn signals, etc.
💡 Technology Features
Infotainment
Features:
Basic rider information through analogue and digital displays. No advanced infotainment systems are typically found on this model.
Driver Assistance
Features:
ABS was an optional safety feature on later models. The primary focus is on the mechanical and electrical systems for reliable operation.
Connectivity
Features:
No specific connectivity features are standard on this model.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km or 6-12 months, whichever comes first. Consult manual for precise interval and oil specification.
Spark Plug Replacement:
Generally around 10,000-20,000 km, depending on plug type. Manual will specify correct type and gap.
Belt Tension Check:
Regular checks are critical for belt drive systems, usually at every service interval or as specified by the manufacturer to prevent premature wear or damage.
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze coolant. Specific mix ratio (e.g., 50/50) and type (e.g., HOAT or OAT) should be confirmed in the manual.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid. Manual will specify the exact requirement.
Known Issues
Common Issues:
Some owners report occasional issues with the regulator/rectifier, fuel pump reliability, and potential corrosion on certain components if not maintained. The belt drive requires specific tensioning and inspection. The manual addresses diagnostic procedures for these and other potential concerns.
📚 Vehicle History
Brand Heritage
Manufacturer:
Hyosung (now often branded as S&T Motors or KR Mobility in some markets) is a South Korean manufacturer known for producing a range of motorcycles, scooters, and ATVs, often offering competitive performance and features at attractive price points.
Model Evolution
Gv650 Lineage:
The Aquila GV650 was introduced in the mid-2000s and has seen various updates and revisions throughout its production life, focusing on refining its cruiser styling and V-twin performance. It is a key model in Hyosung's cruiser lineup.
Production
Production Period:
Production commenced around 2005-2006 and has continued through subsequent years, with updates to emissions standards and features affecting later models.
🏆 Awards & Recognition
Recognitions
Achievements:
Specific awards are not widely publicized for the Hyosung Aquila GV650. Its value proposition is generally seen in its styling, V-twin performance, and competitive pricing rather than extensive accolades.
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