Engine Mechanical:
Detailed overhaul procedures for cylinder head, piston, crankshaft, camshaft, timing system, and lubrication.
Fuel System Injection:
Diagnosis and repair of fuel pump, injectors, throttle body, fuel pressure regulator, and fuel filter replacement.
Ignition System:
Covers spark plugs, ignition coils, crankshaft position sensor, and ignition timing adjustment.
Cooling System:
Procedures for radiator, water pump, thermostat, coolant hoses, and fan operation.
Exhaust System:
Information on exhaust manifold, catalytic converter, and muffler assembly.
Transmission Manual:
Disassembly, inspection, repair, and reassembly of the gearbox, clutch operation, and gear shift mechanism.
Brake System Hydraulic:
Front and rear brake caliper service, brake pad replacement, brake fluid bleeding, master cylinder, and brake hose replacement.
Suspension Front:
Fork oil replacement, seal replacement, spring inspection, and steering head bearing service.
Suspension Rear:
Shock absorber inspection and replacement, swingarm pivot bearing service.
Steering System:
Handlebar removal/installation, steering stem nut adjustment, and linkage lubrication.
Electrical System Charging:
Alternator, regulator/rectifier, and battery testing and replacement.
Electrical System Lighting:
Headlight, taillight, turn signal, and brake light bulb replacement and circuit diagnosis.
Electrical System Starting:
Starter motor testing and replacement, starter solenoid identification.
Instrumentation:
Speedometer, tachometer, and indicator light circuit troubleshooting.
Chassis Bodywork:
Frame inspection, fairing removal and installation, seat, fuel tank, and fender service.
Wheel Tire:
Wheel bearing inspection and replacement, tire pressure recommendations, and wheel balancing basics.
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, spark plug checks, brake fluid checks, and tire pressure adjustments.
Diagnostic Troubleshooting:
Step-by-step guides for diagnosing common starting issues, engine performance problems, and electrical faults.
Engine Rebuild:
Complete engine disassembly, cleaning, inspection of internal components, and reassembly with torque specifications.
Transmission Overhaul:
Gearbox disassembly, inspection of gears, bearings, and shift forks, and reassembly procedures.
Brake System Repair:
Brake pad replacement, caliper servicing, brake fluid flush and bleed, and master cylinder rebuilding.
Fork Service:
Front fork oil change, seal and bushing replacement procedures.
Electrical Troubleshooting:
Wiring diagrams with explanations for tracing faults in lighting, ignition, charging, and starting circuits.
Fuel Injection Cleaning:
Injector cleaning procedures and throttle body maintenance.
Wheel Bearing Replacement:
Steps for removing and installing front and rear wheel bearings.
Carburetor Adjustment Cleaning:
If applicable, procedures for carburetor tuning and cleaning.
Depth:
Comprehensive coverage suitable for DIY enthusiasts and professional mechanics.
Detail Level:
Detailed instructions with step-by-step diagrams and clear explanations for all workshop procedures.
Diagnostic Capability:
Includes fault finding charts and diagnostic procedures for identifying and resolving common issues.
Torque Specifications:
Provides critical torque values for all fasteners and engine components.
Special Tool Requirements:
Identifies any special tools required for specific repair procedures.
Oil Change:
Typically every 3,000-5,000 km or 6 months, whichever comes first. Refer to manual for precise interval and oil type.
Air Filter Inspection:
Check every 5,000 km, clean or replace as needed.
Spark Plug Check:
Inspect every 5,000-10,000 km, gap check and replacement as needed.
Chain Adjustment Lubrication:
Check and lubricate every 500-1,000 km, adjust tension as required.
Brake Fluid Replacement:
Recommended every 12-24 months, or as per manual's schedule, to maintain braking performance.
Coolant Replacement:
Typically every 24 months or as per manual's schedule.
Engine Oil Type:
API SG or higher, SAE 10W-40 is a common recommendation. Consult manual for precise grade and capacity.
Engine Oil Capacity:
Typically around 1.0 - 1.4 liters (including filter). Refer to manual.
Coolant Type:
Ethylene glycol-based antifreeze (50/50 mix with distilled water). Consult manual for specific type and capacity.
Brake Fluid Type:
DOT 3 or DOT 4. Consult manual for precise specification.
Fork Oil Type:
Typically SAE 10W fork oil. Refer to manual for quantity and specification.
Electrical Connectors:
Some owners report issues with corroded electrical connectors, particularly after exposure to moisture. Regular inspection and dielectric grease application is advised.
Chain Wear:
Standard wear and tear on the drive chain; regular maintenance is key to longevity.
Idle Stability:
Some models may experience slightly rough idle if the fuel system or air intake is not properly maintained.
