Hyosung GV650 Aquila Service Repair Manual GV 650

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🏷️ Basic Information Identification Make: Hyosung Model: GV650 Aquila Product Name: Hyosung GV650 Aquila Service Repair Manual GV 650 Description: Factory Service Repair Manual for the Hyosung GV650 Aquila. 👋...

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类型: Motorcycle

斯库: 252471

标签: Aquila GV 650 GV650 Hyosung Motorcycle Motorcycles

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Description

🏷️ Basic Information

Identification

Make:

Hyosung

Model:

GV650 Aquila

Product Name:

Hyosung GV650 Aquila Service Repair Manual GV 650

Description:

Factory Service Repair Manual for the Hyosung GV650 Aquila.

👋 Introduction

Market Position

Segment:

Cruiser Motorcycle

Target Audience:

Hyosung GV650 Aquila owners and independent repair shops.

Competitive Analysis

Competitors:

Comparable models from brands like Honda Shadow, Suzuki Boulevard, Yamaha V-Star, Kawasaki Vulcan.

Key Features

Unique Selling Proposition:

Factory-level diagnostic and repair information specifically for the Hyosung GV650 Aquila, offering a significant advantage over generic guides.

📋 Manual Details

Coverage Areas

Coverage:

All system maintenance and repairs for the Hyosung GV650 Aquila.

Page Count

Estimated Pages:

Not Specified (Comprehensive Coverage Implied)

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine:

Complete overhaul, diagnosis, and repair of engine components and systems.

Transmission:

Maintenance, repair, and disassembly/reassembly procedures for the gearbox and clutch.

Fuel System:

Carburetor or fuel injection system diagnosis, cleaning, and repair, fuel pump, fuel lines.

Cooling System:

Radiator, coolant flow, thermostat, fan operation and repair.

Ignition System:

Spark plugs, ignition coils, CDI unit, timing checks and adjustments.

Electrical System:

Full coverage of starter motor, charging system (alternator/generator, regulator/rectifier), battery, lighting, and accessories.

Chassis And Suspension:

Front fork assembly, rear shock absorbers, swingarm, bearings, and related components.

Braking System:

Front and rear brake caliper, master cylinder, brake lines, pads, rotors, and bleeding procedures.

Wheels And Tires:

Tire pressure, wear inspection, wheel removal/installation, and balancing.

Frame And Bodywork:

Frame inspection, fairings, fuel tank, seat, and other body panels.

Exhaust System:

Exhaust pipes, mufflers, and mounting hardware.

Controls And Cables:

Throttle, clutch, and brake lever operation and adjustment, cable routing.

Wiring Diagrams:

Comprehensive, detailed wiring schematics for all electrical systems.

Procedures Included

Maintenance:

Regular service checks, oil changes, filter replacements, lubrication, chain adjustment.

Disassembly Reassembly:

Step-by-step instructions for removing and reinstalling major components and sub-assemblies.

Troubleshooting:

Diagnostic procedures for identifying and resolving common mechanical and electrical issues.

Torque Specifications:

Precise torque values for critical fasteners throughout the motorcycle.

Special Tools:

Identification and usage guidelines for specialized tools required for certain procedures.

Diagnosis:

Systematic approaches to diagnosing faults based on symptoms.

Technical Depth

Depth:

Factory-level detail covering basic maintenance to complete engine and transmission rebuilds.

📊 Manual Specifications

File Format

Format:

Print Quality

Quality:

High Quality

Printable:

Fully Printable

Binding Type

Binding:

Not Applicable (Digital PDF)

Paper Type

Paper:

Not Applicable (Digital PDF)

Features

Bookmarked:

Yes (Bookmarked for easy navigation)

Visuals:

Hundreds of photos and wiring diagrams

⚙️ Engine Specifications

Primary Engine

Configuration:

V-Twin, Liquid-Cooled

Displacement:

647 cc

Bore X Stroke:

72.0 mm x 81.2 mm

Valve Train:

DOHC, 8 Valves (2 valves per cylinder)

Performance

Horsepower:

Approx. 74 hp @ 9,000 rpm (Model dependent, check manual for specifics)

Torque:

Approx. 6.5 kgf·m (63.7 Nm) @ 7,000 rpm (Model dependent, check manual for specifics)

Fuel System

Fuel Delivery:

Fuel Injection (EFI) or Carburetor (Depending on market and model year)

Fuel Type:

Unleaded Gasoline

Lubrication

Oil Type:

Refer to Manual for Specific API/JASO Specification (e.g., SAE 10W-40 JASO MA)

Oil Capacity:

Refer to Manual for Specific Capacity with filter change (e.g., ~2.5 Liters)

🔧 Transmission

Standard

Type:

5-Speed Manual

Final Drive:

Belt Drive

Features

Clutch Type:

Wet Multi-Plate

Gear Ratios:

Specific gear ratios detailed within the manual.

Fluid Type

Transmission Oil:

Refer to Manual for Specific Transmission/Gear Oil Type and Capacity.

📐 Dimensions

Exterior

Length:

Approx. 2350 mm (Model dependent)

Width:

Approx. 830 mm (Model dependent)

Height:

Approx. 1140 mm (Model dependent)

Weights

Dry Weight:

Approx. 207 kg (Model dependent)

Fuel Capacity:

Approx. 17 Liters (Model dependent)

Wheels And Tires

Front Tire:

120/70-18 (Typical, check manual for exact specification)

Rear Tire:

170/80-15 (Typical, check manual for exact specification)

Wheel Type:

Spoked or Cast Wheels (Depending on trim/model year)

🛡️ Safety Features

Ratings

Crash Test Data:

Not applicable for motorcycles in the same way as automobiles; focus is on mechanical integrity and handling.

Active Features

Braking System:

Disc Brakes (Front and Rear), ABS may be available on certain models/years.

Lighting:

Halogen Headlamp, LED Taillight/Indicators (model dependent)

Passive Features

Frame Construction:

Steel Frame (typically double cradle)

Ergonomics:

Cruiser-style riding position for comfort over long distances.

💡 Technology Features

Infotainment

Features:

Basic motorcycle instrumentation (speedometer, tachometer, odometer, fuel gauge, warning lights). No integrated infotainment systems.

Driver Assistance

Features:

ABS (Anti-lock Braking System) may be an option on specific model years and markets.

Connectivity

Features:

No integrated connectivity features.

🔧 Maintenance

Service Intervals

Oil Change:

Refer to Manual for specific mileage or time interval (e.g., every 3,000 - 5,000 km or annually).

Spark Plug Replacement:

Refer to Manual for specific interval (e.g., every 10,000 - 15,000 km).

Air Filter Cleaning Replacement:

Refer to Manual for specific interval, more frequent in dusty conditions.

Belt Drive Inspection Tension:

Regular checks for wear and proper tension as per manual recommendations.

Valve Clearance Adjustment:

Refer to Manual for specific mileage interval (e.g., every 15,000 - 20,000 km).

Fluid Specifications

Engine Oil:

Refer to manual: SAE 10W-40, API SG or higher, JASO MA/MA2 recommended.

Coolant:

Ethylene Glycol based antifreeze coolant, 50/50 mix with distilled water. Check manual for specific type.

Brake Fluid:

DOT 4 (or as specified in manual).

Fork Oil:

Refer to manual for viscosity and quantity (e.g., SAE 10W).

Known Issues

Electrical Connections:

Corrosion or loose connections in some electrical components have been reported on various Hyosung models, necessitating inspection and cleaning.

Fuel System Maintenance:

Regular cleaning of fuel injectors or carburetors is crucial for optimal performance, especially if the bike sits for extended periods.

Belt Drive Care:

Proper tension and cleanliness of the belt drive are essential to prevent premature wear or failure.

Common Repairs

Fork Seals:

Fork seal leaks can occur, requiring replacement of seals and potentially oil.

Regulator Rectifier:

While not exclusive to Hyosung, charging system components can be a point of failure and require testing/replacement.

📚 Vehicle History

Brand Heritage

Manufacturer:

Hyosung (part of S&T Motors, now KR Motors)

Model Evolution

Introduction Year:

Early 2000s (Exact year of original GV650 debut)

Key Developments:

The GV650 Aquila was a significant model for Hyosung, showcasing their larger displacement V-twin engine and cruiser styling, aiming to compete in the mid-size cruiser market.

Production

Manufacturing Location:

South Korea

🏆 Awards & Recognition

Recognitions

Historical Awards:

Specific awards for the GV650 Aquila are not widely documented in major international publications. Its market appeal was more for its value proposition and styling.