Target Audience:
Owners and technicians of Hyundai 15/18/20BT-7 and 16/18/20B-7 forklift trucks.
Application Focus:
Designed for industrial and warehouse environments, these forklifts are built for material handling tasks.
Advantage:
Provides the same information as a dealer's manual, offering a cost-effective solution for repairs and maintenance.
Feature 1:
Instant PDF download for immediate access.
Feature 2:
High-quality diagrams and step-by-step instructions.
Feature 3:
Covers a wide range of repair and maintenance aspects.
Primary Coverage:
Comprehensive service and repair for Hyundai 15BT-7, 18BT-7, 20BT-7, 16B-7, 18B-7, 20B-7 forklift trucks.
Secondary Coverage:
Troubleshooting, diagnostics, maintenance, and component-level repair procedures.
Page Count:
Not specified, but described as 'complete' and 'high resolution'.
Manual Type:
Factory Service Repair Manual
Compatibility:
All versions of Windows & Mac
Delivery Method:
Instant Download
General:
Safety Hints, Specifications, Periodic Replacement Schedule.
Major Components:
Removal and Installation of Major Components and Units.
Power Train:
Structure, Operation, Troubleshooting, Disassembly and Assembly of the Power Train System.
Brake System:
Structure, Function, Operational Checks, Troubleshooting, Tests and Adjustments of the Brake System.
Steering System:
Structure, Function, Operational Checks, Troubleshooting, Disassembly and Assembly of the Steering System.
Hydraulic System:
Structure, Function, Operational Checks, Troubleshooting, Disassembly and Assembly of the Hydraulic System.
Electric System:
Component Location, Electrical Circuits, Electric Components.
Mast:
Structure, Operational Checks, Troubleshooting, Adjustment, Removal and Installation of the Mast.
Electrical System Depth:
The 'Electric System' section details component location, circuit diagrams, and individual electric components, crucial for diagnosing electrical faults, charging systems (if electric), and control modules.
Diagnostics:
Detailed troubleshooting guides for all covered systems.
Maintenance:
Periodic replacement schedules and maintenance procedures.
Repair:
Step-by-step instructions for disassembly, assembly, and repair of all major components and systems.
Adjustment:
Specific adjustment procedures for systems like brakes, steering, and mast.
Component Replacement:
Includes detailed instructions for removing, installing, and replacing key components such as engines, transmissions, hydraulic pumps, cylinders, mast assemblies, steering gears, and electrical modules.
Depth Level:
Comprehensive, suitable for both DIY enthusiasts and experienced mechanics.
Detail Level:
High resolution diagrams, clear text, and step-by-step instructions.
Diagnostic Tools:
The manual implicitly guides the use of standard mechanic tools and diagnostic approaches; specific electronic diagnostic tools are not mentioned but may be required for electric variants.
Diy Applicability:
Explicitly stated as written for the do-it-yourselfer.
Professional Applicability:
Identical to dealer service manuals, highly valuable for experienced mechanics.
Print Quality:
High resolution, ensuring excellent print quality for individual pages.
Searchability:
Assumed to be searchable due to PDF format and high resolution text.
Digital Storage:
The PDF can be saved to a hard drive and burned to a CD, offering flexible storage options for the user.
Binding Type:
Digital Download (PDF) - No physical binding.
Paper Type:
Not applicable (digital format).
Software Requirements:
Adobe PDF Reader & WinZip (for extraction).
Source Type:
Factory authorized documentation.
Accuracy Level:
High, as it is factory-derived technical information.
Engine Type:
Not specified in product information. Likely diesel or electric depending on specific model variant (BT vs. B designation might indicate fuel type or specific series).
Engine Performance:
Detailed performance specifications not provided in the product description.
Fuel System Details:
Covered within the 'Power Train System' section, but specific details are not listed.
Engine Identification:
The 'BT' designation in Hyundai forklifts often refers to a specific series, and the '-7' indicates a generation. These forklifts typically utilize internal combustion engines (diesel or LPG) or electric powertrains. The manual would detail the specific engine types applicable to each model. As a consultant, I would assume diesel engines are prevalent in these industrial units, likely with displacements in the 2.0L to 3.0L range, but this is speculative without explicit data.
Lift Capacity:
Based on model numbers: 1500kg (15), 1800kg (18), 2000kg (20). Actual dimensions vary by specific configuration.
Lift Height:
Not specified, but common for this class to have multiple mast options.
Forklift Class:
These models fall within the Class 1 (Electric Motor Rider), Class 4 (Internal Combustion Engine, Cushion Tire), or Class 5 (Internal Combustion Engine, Pneumatic Tire) categories, depending on powertrain and tire type. The 'BT' might suggest a cushion tire variant, while 'B' could be pneumatic. Capacities of 1500-2000kg are typical for compact industrial forklifts.
Operating Weight:
Not specified in product description.
Periodic Maintenance:
Covered in 'SECTION 1 GENERAL - Group 3 Periodic replacement'.
Oil Change Interval:
For ICE forklifts, typical engine oil and filter change intervals are between 250-500 operating hours, depending on operating conditions and oil type. Hydraulic filter changes are also crucial, often at similar intervals or as part of major service.
Fluid Types:
Specifications for hydraulic fluid, engine oil (if applicable), transmission fluid, and brake fluid are expected to be within the manual, particularly in the General and System sections.
Hydraulic Fluid Spec:
Typically ISO VG 32 or 46 hydraulic fluid for these types of machines, but the manual would provide the exact Hyundai-specified fluid.
Engine Oil Spec:
If ICE powered, would likely be a heavy-duty diesel engine oil (e.g., API CJ-4 or CK-4) with a viscosity grade appropriate for the operating climate, such as 15W-40.
Common Problems:
The 'Troubleshooting' sections within each system (Power Train, Brake, Steering, Hydraulic, Electric) will address common issues and their solutions.
Filter Replacement:
Likely covered under periodic maintenance and specific system disassembly/assembly procedures, including filter part numbers if available.
Hyundai Construction Equipment:
Hyundai is a global leader in heavy equipment manufacturing, known for robust and reliable machinery.
Bt B Series Evolution:
The BT-7 and B-7 designations likely represent specific generations or series updates of Hyundai's compact to medium-duty forklift trucks.
Model Numbering Convention:
The '15', '18', '20' in the model numbers typically refer to the nominal lifting capacity in hundreds of kilograms (e.g., 1500 kg, 1800 kg, 2000 kg). The 'B' designation likely indicates a standard configuration, possibly with pneumatic tires, and 'BT' could denote a specific series or cushion tire variant.
Production Period:
Specific production years not mentioned, but the manual covers models designated with '-7', suggesting a particular production era.