This workshop service repair manual covers the 7M Series Forklift Trucks, including models 15L-7M, 15LG-7M, 18L-7M, 18LG-7M, 20L-7M, and 20LG-7M. These industrial material handling machines, designed for medium-capacity operations, represent advancements in engine efficiency, hydraulic systems, and operator ergonomics. Built with a commitment to engineering quality and reliability, the 7M Series forklifts are engineered to meet international standards, ensuring robust performance and operational safety in demanding environments.
This comprehensive manual provides detailed information for owners, maintenance personnel, and repair technicians. It covers all major systems including the Power Train, Brake, Steering, Hydraulic, Electric, and Mast systems. Procedures included range from safety hints, specifications, and periodic replacement schedules to in-depth troubleshooting, disassembly and assembly, and operational checks. The manual's extensive coverage, presented in English, is designed to facilitate correct procedure execution, aid in preventive maintenance, and prevent premature failure, making it an indispensable resource for maintaining and repairing these forklifts.
Covered Models:
15L-7M, 15LG-7M, 18L-7M, 18LG-7M, 20L-7M, 20LG-7M
Target Audience:
Owners, maintenance personnel, and repair technicians of Hyundai 7M Series forklifts.
Manual Benefits:
Provides comprehensive information for correct procedure execution, aids in preventive maintenance to save time and money, and prevents premature failure.
Market Segment:
This manual serves the industrial material handling equipment market, specifically for medium-capacity pneumatic-tire forklifts.
Primary Coverage:
Comprehensive workshop service and repair for Hyundai 7M Series Forklift Trucks.
Estimated Page Count:
Detailed page count not provided in product information; however, the extensive table of contents suggests a comprehensive manual of several hundred pages.
Type:
Workshop Service Repair Manual
User Guide Type:
Workshop Service and Repair Manual, designed for in-depth technical service.
Major Systems:
General Information, Unit Removal/Installation, Power Train System, Brake System, Steering System, Hydraulic System, Electric System, Mast System.
Component Level Detail:
Includes detailed structure, operation, troubleshooting, disassembly, assembly, testing, and adjustment for all major mechanical, hydraulic, and electrical components.
Mast System:
Detailed coverage including structure, operational checks, troubleshooting, adjustment, and removal/installation of the mast assembly (Section 8).
Repair And Maintenance:
Safety Hints, Specifications, Periodic Replacement, Structure and Operation, Troubleshooting, Disassembly and Assembly, Operational Checks, Test and Adjustment, Component Location, Electrical Circuits, Component Specifications, Connector Destination.
Diagnostic Procedures:
Step-by-step diagnostic procedures for various systems, particularly the electrical system with connector destinations and troubleshooting.
Electrical Diagnostics:
Extensive electrical system coverage including component location, circuit diagrams, component specifications, connector destinations, and troubleshooting methodologies.
Depth Of Coverage:
Suitable for amateur owners to professional technicians, covering everything from basic maintenance to complex repairs and diagnostics.
Component Level Repair:
Detailed disassembly and assembly instructions for major units and components, enabling complete rebuilds or component-level repairs.
Compatibility:
All Versions of Windows & Mac
Searchability:
PDF format typically allows for text searching, enhancing the efficiency of finding specific information.
Software Requirements:
Adobe PDF Reader
Printability:
PDF format allows for printing of all sections for physical reference.
Binding:
Digital (PDF) - Not applicable for physical binding.
Paper:
Digital (PDF) - Not applicable for physical paper type.
Engine Type General:
Internal Combustion Engine (Specific engine model/type not detailed in provided product info, but typically diesel or LPG for this class of forklift).
Power Output:
Performance specifications (HP, Torque) are detailed within the manual under Group 2 Specifications in Section 1.
Engine Cooling:
Cooling system details would be covered under the engine diagnostics or power train system sections.
Fuel Type:
Likely Diesel or LPG (Liquefied Petroleum Gas) based on 'LG' designation in model names (e.g., 15LG-7M).
Engine Diagnostics:
Troubleshooting for the power train system is provided, which would include engine-related issues. Specific fuel system diagnostics would be detailed there.
Transmission Type:
Automatic Transmission (likely hydrostatic or torque converter based on forklift application).
Transmission Details:
Detailed structure, operation, troubleshooting, disassembly, and assembly procedures are covered in Section 3: Power Train System.
Transmission Control:
Operation and adjustment of the transmission controls are integral parts of the power train system coverage.
Transmission Options:
No optional transmission types are specified in the product information, suggesting a standard configuration for the 7M series.
Forklift Capacities:
Models indicate lifting capacities: 1500 kg (15L), 1800 kg (18L), 2000 kg (20L).
Mast Height Extended:
Mast specifications, including extended height and lowered height, are crucial parameters found in the general specifications.
Operating Weight:
Specific weight and dimensional data are available in Section 1, Group 2: Specifications within the manual.
Operator Station:
Details regarding the operator station design, controls, and ergonomics are implicitly covered within the system overviews, particularly electric and hydraulic systems.
Load Center:
Load center specifications are typically found in the general specifications section (Section 1, Group 2) and are crucial for understanding operational capacity.
Safety Compliance:
The manual includes a dedicated 'Safety Hints' group (Section 1, Group 1) which likely addresses industry safety standards and best practices for forklift operation and maintenance.
Operator Safety Features:
The 'Safety Hints' section is paramount for understanding operator safety, and system checks implicitly cover the safety of functional components.
Operational Safety:
Troubleshooting and operational checks across various systems (Brake, Steering, Hydraulic) contribute to safe operation.
Structural Safety:
Information on mast structure and stability would be present in Section 8, contributing to overall safety during operation.
Operator Interface:
While not infotainment in the automotive sense, the manual covers the Electric System (Section 7) detailing component location, circuits, and specifications, which would include operator controls and indicators.
Display Systems:
Information regarding dashboard indicators, warning lights, and control panel functions would be found within the Electric System section.
Operational Aids:
The comprehensive coverage of hydraulic and steering systems, along with operational checks, implies features that enhance ease of operation and control.
Diagnostic Ports:
The electrical system section would detail diagnostic ports and connectors used for service and troubleshooting, essential for modern equipment.
Preventive Maintenance:
Section 1, Group 3: Periodic Replacement outlines recommended service intervals and replacement schedules for key components.
Lubrication Schedule:
Specific lubrication points and intervals would be detailed in the periodic replacement section and potentially within individual system disassembly instructions.
Fluid Requirements:
Fluid types, capacities, and specifications for engine oil, hydraulic fluid, transmission fluid, and brake fluid are detailed within the relevant system sections and the general specifications.
Filter Part Numbers:
While specific filter part numbers are not listed in the product description, a comprehensive service manual of this nature would include them within the periodic replacement and disassembly sections.
Troubleshooting Guides:
The manual provides dedicated troubleshooting guides for the Power Train, Brake, Steering, Hydraulic, and Electric systems, enabling identification and resolution of common and complex issues.
Common Failures:
Troubleshooting sections are designed to address common failures and provide diagnostic pathways for resolution.
Manufacturer:
Hyundai Heavy Industries (a division of Hyundai Group).
Series Designation:
The '7M' designation likely represents a specific generation or series of Hyundai forklifts, indicating advancements in design and technology over previous models.
Technological Advancements:
The 7M series would incorporate advancements in engine efficiency, hydraulic systems, and operator ergonomics compared to earlier Hyundai forklift models.
Manufacturing Region:
Hyundai forklifts are typically manufactured in South Korea, though specific model production locations would require deeper historical research.
Industry Certifications:
While no specific awards are mentioned, Hyundai Heavy Industries' equipment is generally built to meet international quality and safety standards such as ISO 9001 and relevant industry safety certifications for material handling equipment.
