Purpose:
To provide comprehensive information for the maintenance and repair of Hyundai BH-7 series forklift trucks
Benefits To User:
Save time and money, perform repairs with confidence, gain in-depth knowledge of the vehicle
Quality Of Information:
Original Factory Manual, easy-to-read text, top-quality diagrams
Manual Value Proposition:
Essential resource for owners and technicians to ensure optimal performance and longevity of Hyundai forklifts
Primary Coverage:
Complete service, repair, and workshop information
Diagnostic Coverage:
Troubleshooting for power train, brake, steering, hydraulic, and electric systems
Maintenance Coverage:
Periodic replacement schedules and general maintenance procedures
Component Coverage:
Major components, power train, brake system, steering system, hydraulic system, electric system, mast
Estimated Page Count:
Indeterminate (Digital Download PDF)
Type:
Service Repair Workshop Manual
Compatibility:
All Versions of Windows & Mac
Requirements:
Adobe PDF Reader & WinZip
Powertrain System:
Structure, operation, troubleshooting, disassembly, and assembly
Brake System:
Structure, function, operational checks, troubleshooting, testing, and adjustment
Steering System:
Structure, function, operational checks, troubleshooting, disassembly, and assembly
Hydraulic System:
Structure, function, operational checks, troubleshooting, disassembly, and assembly
Electric System:
Component location, electrical circuits, and component specifications
Mast System:
Structure, operational checks, troubleshooting, adjustment, removal, and installation
General Procedures:
Safety hints, specifications, periodic replacement
Component Procedures:
Removal and installation of major components and units
Repair Procedures:
Detailed disassembly and assembly for various systems
Diagnostic Procedures:
Step-by-step troubleshooting guides for common and complex issues
Depth:
Comprehensive workshop-level repair and diagnostic information
Detail Level:
Easy-to-read text with high-quality diagrams and instructions
Engine Type:
Not specified in product information; likely internal combustion (e.g., LPG, Diesel, Gasoline) or electric, depending on specific model variant within the BH-7 series. Requires further research based on exact forklift model.
Engine Displacement:
Not specified in product information
Engine Horsepower:
Not specified in product information
Engine Torque:
Not specified in product information
Fuel Type:
Not specified in product information (commonly LPG, Diesel, Gasoline for industrial forklifts)
Ignition System:
Not specified in product information
Cooling Method:
Not specified in product information
Transmission Type:
Not specified in product information; typically hydrostatic or torque converter automatic for forklifts.
Gear Ratios:
Not specified in product information
Transmission Fluid Type:
Requires specific manual lookup (e.g., ATF, hydraulic fluid)
Lift Capacity 20Bh-7:
Approximately 2000-2500 kg (2.0-2.5 tons) - standard for this capacity class
Lift Capacity 25Bh-7:
Approximately 2500-2700 kg (2.5-2.7 tons) - standard for this capacity class
Lift Capacity 30Bh-7:
Approximately 3000-3200 kg (3.0-3.2 tons) - standard for this capacity class
Operating Weight:
Specific to model and configuration; typically several tons. Manual would detail this.
Load Center:
Standard load center for this capacity class is 500mm. Manual will confirm specific figures.
Safety Standards:
Compliance with relevant ANSI/UL or ISO forklift safety standards is implied for this type of equipment. Manual will cover safety hints and practices.
Active Safety Systems:
Not explicitly detailed in product info, but would include aspects covered in the brake and steering systems.
Passive Safety Features:
Operator protection structures (e.g., overhead guard), seatbelts (if applicable). Manual will detail operational safety.
Infotainment System:
N/A (Forklift - basic instrumentation expected)
Driver Assistance Features:
N/A (Forklift - focus is on operational controls and safety, not driver assistance in the automotive sense)
Connectivity Features:
N/A (Forklift)
Control Systems:
Hydraulic controls, electronic sensors for various functions (as covered in Electric System section).
Engine Oil Change:
Refer to Section 1, Group 3 of the manual for specific intervals (e.g., hourly, daily, weekly, monthly, annually).
Hydraulic Fluid Change:
Refer to Section 1, Group 3 of the manual for specific intervals.
Filter Replacement:
Refer to Section 1, Group 3 of the manual for specific intervals for air, oil, fuel, and hydraulic filters.
Engine Oil Type:
Detailed in Section 1, Group 2 (Specifications). Likely a heavy-duty diesel or gasoline engine oil (e.g., SAE 15W-40 API CJ-4/CK-4 or equivalent).
Hydraulic Fluid Type:
Detailed in Section 1, Group 2 (Specifications). Typically ISO VG 32 or VG 46 hydraulic fluid.
Transmission Fluid Type:
Detailed in Section 1, Group 2 (Specifications). Likely an automatic transmission fluid (ATF) or specific heavy-duty transmission fluid.
Common Wear Items:
Brake pads/linings, hydraulic filters, air filters, tires, mast rollers, wear pads on forks and mast channels. Manual will address inspection and replacement.
Troubleshooting Areas:
Hydraulic system leaks, brake system performance degradation, steering responsiveness issues, electrical system faults are common in industrial equipment.
Manufacturer:
Hyundai Heavy Industries (HHI) or Hyundai Forklift division, known for industrial machinery and vehicles.
Series Designation:
BH-7 designation suggests a specific generation or series of Hyundai forklifts, likely incorporating advancements over previous models.
Production Era:
Specific production years not provided, but the '7' in the model number often denotes a generation. These models are generally from the mid-2000s onwards, but this needs confirmation.
