This manual covers the Hyundai HLF15-5, HLF15C-5, HLF18-5, and HLF18C-5 Forklift Trucks. These robust machines are designed for material handling applications, offering lift capacities of 1500 kg and 1800 kg respectively. Engineered for reliability and efficiency, these forklifts feature internal combustion LPG engines, with specific attention given to IMPCO LPG kits that meet EPA Tier II emissions standards. The models incorporate advanced systems for power train, brakes, steering, hydraulics, and mast operation, ensuring dependable performance in demanding environments.
This comprehensive workshop service repair manual provides detailed information for owners and technicians. It covers general information, safety hints, and in-depth procedures for all primary systems including the power train, brake, steering, hydraulic, electric, and mast systems. The manual includes guidance on routine maintenance, periodic component replacement, and preventive maintenance strategies to optimize longevity and reduce operational costs. Diagnostic procedures, troubleshooting guides, and specific tests and adjustments are also detailed, enabling effective repair and upkeep of the forklift trucks.
Model:
HLF15-5 / HLF15C-5 / HLF18-5 / HLF18C-5 Forklift Truck
Platform:
Undisclosed - Specific to forklift models
Model Codes:
HLF15-5, HLF15C-5, HLF18-5, HLF18C-5
Target Audience:
First-time owners/amateurs to professional technicians, indicating a broad user base.
Manual Value Proposition:
Provides all necessary information for correct procedure execution, emphasizes preventive maintenance to save time and money.
Readability:
Easy to read type.
Regions:
Likely global, with specific appendices for EPA emissions standards suggesting North American focus.
Estimated Pages:
Not specified, but comprehensive coverage indicates a substantial document.
Type:
Workshop Service Repair Manual
Primary Systems:
General Information, Power Train System, Brake System, Steering System, Hydraulic System, Electric System, Mast System.
Auxiliary Systems:
Engine System (specifically IMPCO LPG Kits - Non-Emission & EPA Tier II compliant).
Maintenance Procedures:
Periodic replacement of components, routine maintenance, preventive maintenance.
Repair Procedures:
Removal and installation of major components and units, disassembly and assembly of power train, brake, steering, hydraulic, and mast systems.
Diagnostic Procedures:
Troubleshooting for power train, brake, steering, hydraulic, electric, and mast systems; operational checks.
Adjustment Procedures:
Tests and adjustments for power train system, brake system, mast system.
Depth:
Comprehensive, suitable for amateur to professional technicians. Covers structure, operation, testing, diagnostics, and repair of all major systems.
Compatibility:
All Versions of Windows & Mac
Reader Requirement:
Adobe PDF Reader
Searchability:
Likely searchable if OCR processed, enabling quick information retrieval.
Type:
Digital (PDF format)
Digital Format:
N/A (Digital)
Fuel Type:
LPG (Liquefied Petroleum Gas)
Engine Manufacturer:
Not explicitly stated for the base forklift, but IMPCO is specified for the LPG conversion kits.
Engine Type:
Internal Combustion (LPG)
Power Output:
Undisclosed specific HP/Torque figures, but varies by model (1500kg/1800kg lift capacity).
Lpg Kit Details:
IMPCO LPG Kit Service Manuals included, covering Non-Emission and EPA Tier II configurations.
Transmission Type:
Likely hydrostatic or torque converter automatic, common for this class of forklift. Specifics not detailed in provided info.
Transmission Features:
Covered in Section 3: Power Train System (Structure and Operation, Troubleshooting, Test and adjustments, Disassembly and assembly).
Lift Capacity:
1500 kg (HLF15 series), 1800 kg (HLF18 series).
Safety Information:
Section 1, Group 1: Safety Hints.
Operational Safety:
Manual provides guidance for safe operation and maintenance to prevent accidents.
Structural Integrity:
Implied through coverage of Mast System and structural components.
Lpg Management:
Detailed coverage of IMPCO LPG kits, including EPA Tier II compliance, indicating specific electronic and mechanical control aspects of the fuel system.
Diagnostics:
Includes Component Location, Electrical Circuit diagrams, Component Specifications, and Troubleshooting, crucial for diagnosing electrical faults.
Preventive Maintenance:
Manual emphasizes routine, preventive maintenance to prevent premature failure and unnecessary repairs. Specific intervals covered in 'Periodic Replacement' section.
Lubricant Recommendations:
Specific fluid specifications, capacities, and filter part numbers are expected within the 'Specifications' and 'Disassembly/Assembly' sections for various systems (engine, transmission, hydraulics, brakes).
Troubleshooting Guidance:
Dedicated troubleshooting groups for Power Train, Brake, Steering, Hydraulic, Electric, and Mast systems, suggesting common failure points and diagnostic strategies are covered.
Pre Operation Checks:
Implied by the emphasis on preventive maintenance and 'Operational checks' within system sections.
Manufacturer:
Hyundai Heavy Industries (or a division thereof specializing in material handling).
Model Designation:
HLF series denotes a range of forklift trucks. '15' and '18' likely refer to lift capacity in hundreds of kilograms, '5' possibly a model revision or series number. 'C' may indicate a specific configuration (e.g., Compact or Counterbalanced).
Production Period:
Undisclosed, but likely contemporary with the EPA Tier II standard referenced.
Emissions Standards:
EPA Tier II compliance for LPG engines, indicating adherence to North American emissions regulations.