2002 Hyundai Terracan Factory Service/Repair/ Workshop Manual

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🏷️ Basic Information Identification Make: Hyundai Model: Terracan Year: 2002 Codes Vin Prefix Common: KNACP 👋 Introduction Market Position Segment: Mid-size SUV Segment Description: The Hyundai Terracan was positioned as...

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Description

🏷️ Basic Information

Identification

Make:

Hyundai

Model:

Terracan

Year:

Codes

Vin Prefix Common:

KNACP

👋 Introduction

Market Position

Segment:

Mid-size SUV

Segment Description:

The Hyundai Terracan was positioned as a body-on-frame, rugged SUV, competing with vehicles like the Toyota 4Runner, Mitsubishi Montero Sport, and Nissan Pathfinder.

Competitive Analysis

Key Competitors 2002:

Toyota 4Runner, Mitsubishi Montero Sport, Nissan Pathfinder, Ford Explorer, Jeep Grand Cherokee

Key Features

Body Construction:

Body-on-frame chassis for durability and off-road capability

Drivetrain Options:

Available in 2WD and 4WD (often with electronic transfer case and low-range gearing)

Target Audience:

Consumers seeking a capable, practical SUV for family use, towing, and light to moderate off-roading.

📋 Manual Details

Coverage Areas

Primary Coverage:

Maintenance and Repair Procedures

Additional Coverage:

Diagnosis, Servicing, Troubleshooting

Page Count

Estimated Page Count:

Approximately 1500-2000 (typical for full factory service manuals)

Manual Type

Type:

Factory Service/Repair/Workshop Manual

Language

Language:

English

Format

Digital Format:

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Fuel System, Cooling System, Exhaust System, Transmission, Drivetrain

Chassis:

Suspension, Steering, Brakes, Wheels, Tires, Frame

Electrical:

Battery, Starting, Charging, Ignition, Lighting, Instrumentation, Body Electrical, Powertrain Control Module (PCM), Chassis Control Module (CCM), Audio System, HVAC Controls

Body:

Body Panels, Doors, Windows, Seats, Interior Trim, HVAC System

Emission Control:

Emission Control Systems, Diagnosis and Repair

Wiring Diagrams:

Comprehensive electrical wiring diagrams are included, crucial for troubleshooting the vehicle's complex electrical systems.

Procedures Included

Maintenance:

Scheduled Maintenance, Fluid Changes, Filter Replacements, Inspections

Repair:

Component Removal, Installation, Overhaul, and Adjustment

Diagnosis:

Troubleshooting Charts, Diagnostic Trouble Codes (DTCs), Symptom-based Diagnosis

Technical Data:

Specifications, Tolerances, Torque Values, Wiring Diagrams

Engine Rebuild:

Detailed instructions for engine disassembly, inspection, repair, and reassembly, including piston ring replacement, bearing services, and cylinder head work.

Transmission Repair:

Procedures for transmission removal, disassembly, component replacement (e.g., clutch packs, torque converter), and reassembly.

Technical Depth

Depth:

Comprehensive, covering basic maintenance to advanced engine and transmission rebuilds, electrical system diagnostics, and chassis repairs.

Diagnostic Tools:

Information on using diagnostic scan tools (OBD-II) for retrieving and interpreting diagnostic trouble codes (DTCs).

📊 Manual Specifications

File Format

Format:

Compatibility:

All Versions of Windows & Mac

Requirements:

Adobe PDF Reader, WinZip (for initial download if compressed)

Print Quality

Printability:

All pages are printable

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

G6CU (V6), J3 (Diesel)

Engine Type Gasoline:

3.5L V6 DOHC (24-valve)

Engine Displacement Gasoline:

3497 cc (213.4 cu in)

Horsepower Gasoline:

194 hp @ 5000 rpm (approximate)

Torque Gasoline:

210 lb-ft @ 3500 rpm (approximate)

Engine Type Diesel:

2.9L (2891 cc) 4-cylinder Turbo Diesel (Intercooled)

Horsepower Diesel:

147 hp @ 3800 rpm (approximate)

Torque Diesel:

230 lb-ft @ 2000 rpm (approximate)

Performance

Acceleration 0 60 Mph:

Approx. 9.5-10.5 seconds (V6 gasoline)

Fuel Economy Mpg Combined:

Approx. 15-18 MPG (V6 gasoline, varies with drivetrain and driving conditions)

Fuel System

Fuel Delivery Gasoline:

Electronic Fuel Injection (MPI)

Fuel Type Gasoline:

Unleaded Regular Gasoline

Fuel Type Diesel:

Diesel Fuel

🔧 Transmission

Standard

Type Gasoline:

4-speed Automatic

Optional

Type Diesel:

5-speed Manual

Type Gasoline:

5-speed Manual (less common for US market)

Features

Transfer Case 4Wd:

Electronically controlled 2-speed transfer case with shift-on-the-fly capability (for 4WD models)

Transmission Fluid Spec:

SPII-ATF or equivalent (refer to manual for exact specification and capacity)

📐 Dimensions

Exterior

Length:

Approx. 187.6 inches (4765 mm)

Width:

Approx. 73.2 inches (1859 mm)

Height:

Approx. 69.3 inches (1760 mm)

Wheelbase:

Approx. 106.3 inches (2700 mm)

Ground Clearance:

Approx. 8.0 inches (203 mm)

Weights

Curb Weight Approx:

4200-4600 lbs (1905-2087 kg) depending on configuration

Towing Capacity Max Lbs:

Approx. 5000 lbs (2268 kg) (when properly equipped)

Payload Capacity Approx Lbs:

Approx. 1000-1200 lbs (454-544 kg)

🛡️ Safety Features

Ratings

NHTSA Rollover Rating 2Wd:

3-star (typically for 2WD models)

NHTSA Rollover Rating 4Wd:

4-star (typically for 4WD models)

Active Features

Standard on most trims

Traction Control:

Optional or standard on higher trims

Passive Features

Airbags:

Driver and front passenger airbags

Seatbelts:

3-point front and rear seatbelts

💡 Technology Features

Infotainment

Audio System:

AM/FM stereo with CD player, and optional premium sound system with amplifier and subwoofer. Available steering wheel audio controls on higher trims.

Driver Assistance

Cruise Control:

Standard on most trims

Parking Assistance:

Rear parking assist sensors were available on some later models.

Connectivity

Auxiliary Input:

Not standard; aftermarket solutions often required for modern audio connectivity.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000-7,500 miles (8,000-12,000 km) or 6 months (refer to manual for exact mileage and oil type).

Air Filter Replacement Interval:

Every 15,000-30,000 miles (24,000-48,000 km), depending on driving conditions.

Spark Plug Replacement Interval:

Approx. 60,000-100,000 miles (96,000-160,000 km) for iridium plugs, refer to manual for specific type and interval.

Fluid Specifications

Engine Oil Type:

API SJ or higher, SAE 5W-30 or 5W-40 (check manual for specific viscosity based on temperature).

Coolant Type:

Ethylene glycol-based antifreeze (typically OAT or HOAT, refer to manual for specific type and mix ratio).

Brake Fluid Type:

DOT 3 or DOT 4 (refer to manual).

Power Steering Fluid Type:

Power Steering Fluid (PSF) – refer to manual for specific type.

Known Issues

Engine Performance Notes:

Some owners report occasional issues with throttle body sensors or minor oil leaks in higher mileage V6 engines. Diesel models can experience issues related to injection pump or turbocharger seals.

Transmission Notes:

Automatic transmissions are generally robust, but fluid changes are critical to longevity. Manual transmissions can experience clutch wear over time.

Suspension Notes:

Front suspension components (ball joints, bushings) can wear due to the vehicle's weight and off-road use. Rear leaf springs can sag over time.

Electrical Notes:

Common electrical issues can include alternator problems, window regulator failures, and sensor malfunctions.

Body Notes:

Potential for rust on the frame and body panels in areas with harsh winters or high salt exposure. Door seals and weather stripping can degrade over time.

📚 Vehicle History

Brand Heritage

Brand Focus:

Hyundai is a South Korean multinational automotive manufacturer known for producing a wide range of vehicles, including budget-friendly sedans, SUVs, and more recently, premium offerings and EVs.

Model Evolution

Generation Start Year:

Generation End Year:

Platform Basis:

Based on the Mitsubishi Pajero/Montero Sport platform (developed in partnership with Mitsubishi).

Production

Manufacturing Location:

South Korea

🏆 Awards & Recognition

Recognitions

Award History:

The Terracan generally did not receive major awards, but was recognized for its value and capability in its segment.