Engine:
Internal combustion engine (e.g., Thunderstroke 111, 116 variants), cylinder head, valve train, pistons, crankshaft, lubrication system, cooling system (if applicable, though typically air-cooled), fuel injection system, ignition system.
Transmission:
Gearbox assembly, clutch operation, shift mechanism, internal components, lubrication.
Fuel Exhaust:
Fuel tank, fuel pump, fuel lines, injectors, throttle body, exhaust pipes, mufflers, catalytic converter (if applicable).
Cooling Systems:
Primarily air-cooling for the V-twin engines, but may include any oil coolers or supplementary cooling components if fitted.
Ignition Electrical:
Ignition coil, spark plugs, ECU/ECM, battery, charging system (alternator/stator, regulator/rectifier), starter motor, lighting system (headlights, taillights, turn signals), instrumentation, sensors, wiring harnesses, fuses, relays.
Brakes:
Brake levers/pedals, master cylinders, brake lines, calipers, brake pads, brake discs, ABS system (if equipped), parking brake.
Wheels Tires:
Wheel bearings, wheel mounting, tire pressure, tire replacement, rim specifications.
Steering Suspension:
Handlebar controls, steering head bearings, front forks (telescopic, cartridge/air assist), rear shock absorbers, swingarm, linkage.
Frame Bodywork:
Frame structure, body panels, fenders, fairings, saddlebags, luggage racks, mounting points, seat assembly.
Wiring Diagrams:
Complete electrical schematics for all systems, component identification, wire colors, connector pinouts.
Chassis:
Frame alignment, steering head bearing replacement, swingarm bearing service.
Control Systems:
Handlebar controls, throttle and clutch cable adjustments, brake lever adjustments.
Maintenance Servicing:
Routine checks, fluid changes (oil, brake fluid), filter replacements, lubrication points, pre-ride inspections, cleaning procedures.
Engine Overhaul:
Complete engine disassembly, inspection, measurement of wear components (cylinders, pistons, rings, valves, bearings), reassembly, torque specifications, timing procedures.
Transmission Repair:
Gearbox disassembly, inspection of gears, shafts, and bearings, clutch service, reassembly, lubrication.
Brake System Service:
Brake bleeding, caliper overhaul, master cylinder replacement, pad and disc replacement, ABS diagnostics.
Suspension Fork Service:
Fork oil change, seal replacement, internal component inspection, fork calibration, shock absorber service.
Electrical Diagnostics:
Troubleshooting electrical faults, testing sensors, component testing, wiring harness repair, diagnostic tool usage.
Fault Finding Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides, error code interpretation.
Frame Bodywork Repair:
Panel removal and installation, minor bodywork repair, fairing replacement, luggage system maintenance.
Fuel System Diagnostics:
Troubleshooting fuel delivery issues, injector testing, throttle body calibration.
Electrical Component Testing:
Testing and diagnosing sensors, ignition modules, ECUs, and other electronic control units.
Wheel Balance And Alignment:
Procedures for checking and adjusting wheel alignment and balancing.
Seat And Luggage Mounting:
Instructions for removing and reinstalling seats and various luggage systems (saddlebags, tour packs).
Depth:
Comprehensive Professional Quality - Covers everything from basic scheduled maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics, and detailed component-level repair.
Engine Rebuild Specs:
Includes precise bore, stroke, piston ring gap, bearing clearances, and torque specifications for engine components.
Diagnostic Trouble Codes:
Explanation of diagnostic trouble codes (DTCs) and procedures for retrieval and clearing.
Torque Specifications:
Comprehensive listing of all critical torque specifications for fasteners across all systems.