Engine System:
Detailed engine disassembly, assembly, troubleshooting, and repair procedures.
Cooling System:
Inspection, maintenance, and repair of the cooling system, including radiator, thermostat, and water pump.
Fuel System:
Service and repair of the fuel tank, lines, filters, injection pump, and injectors.
Power Train:
Detailed coverage of the entire power train, from engine to rear axle.
Front Axle:
Maintenance and repair of the front axle components, including steering linkage.
Clutch System:
Adjustment, repair, and replacement procedures for the clutch assembly.
Differential Lock:
Operation, maintenance, and repair of the differential lock system.
Electrical System:
Comprehensive troubleshooting and repair of electrical components, including detailed wiring diagrams.
Brake System:
Service and repair of the braking system, including adjustments and component replacement.
Fenders Fuel Tank Platform:
Repair and maintenance of body components including fenders, fuel tank mounting, and operator platform.
Final Drive:
Maintenance and repair of the final drive mechanisms.
Front System:
Coverage of front-end components and systems.
Front Wheel Drive:
Service and repair procedures specific to the front-wheel drive (if equipped).
Hydraulic System:
Detailed information on hydraulic pump, cylinders, control valves, and fluid maintenance.
Main Drive Bevel Gears Differential:
Service and repair of the main drive bevel gears and differential assembly.
Park Brake:
Maintenance and adjustment of the parking brake system.
Power Steering System:
Troubleshooting and repair of the power steering system.
Power Take Off:
Service and repair of the PTO mechanism.
Rear Axle:
Comprehensive repair and maintenance for the rear axle assembly.
Steering Gear:
Service and repair of the steering gear mechanism.
Transmission System:
Detailed procedures for transmission disassembly, assembly, and repair.
Maintenance Procedures:
Routine maintenance, lubrication, and adjustments.
Repair Procedures:
Step-by-step repair instructions for all major components and systems.
Troubleshooting Diagnostics:
Guidance for diagnosing and resolving common and uncommon issues, including electrical troubleshooting.
Disassembly Assembly:
Complete disassembly and reassembly instructions for most major components.
Specifications Data:
Inclusion of technical specifications, torque values, and clearances.
Depth Of Coverage:
Factory-level detail suitable for both experienced mechanics and do-it-yourselfers.
Illustrations Photos:
Hundreds of detailed illustrations, drawings, and photos to guide repair procedures.
Diagrams:
Detailed wiring diagrams for electrical system diagnostics.
Instruction Format:
Numbered step-by-step instructions with substeps for clarity.
Critical Information Highlighting:
Inclusion of notes, cautions, and warnings for critical information.
Part Identification:
Enlarged insets for detailed examination and identification of parts.
Engine Oil Change Interval:
Typically every 100-125 operating hours or annually, depending on usage.
Engine Oil Specification:
API CD or CE rated heavy-duty diesel engine oil, SAE 15W-40 or 10W-30 depending on ambient temperature (refer to manual for exact specs).
Hydraulic Fluid Specification:
IH Hytran or equivalent universal tractor transmission oil (UTTO) with appropriate viscosity and anti-wear properties.
Transmission Fluid Specification:
Often shared with the hydraulic system (UTTO).
Common Wear Points:
Typical wear points include clutch wear, PTO bearing issues, hydraulic pump or cylinder leaks, and steering linkage wear. Electrical connections can also be a source of problems.
Diesel Specific Issues:
Glow plug reliability, injector pump calibration, and potential for air in the fuel system are common diesel concerns.
