Engine Overhaul:
Complete engine disassembly, inspection, repair, and reassembly procedures.
Fuel System:
Carburetor, fuel pump, fuel filter, fuel lines, and tank maintenance and repair.
Cooling System:
Radiator, water pump, thermostat, hoses, and fan assembly.
Lubrication System:
Oil pump, oil filter, oil galleries, and lubrication points.
Ignition System:
Spark plugs, ignition coil, distributor, and timing adjustments.
Electrical System:
Starting system, charging system (alternator/generator), battery, lighting, wiring diagrams, and component testing.
Transmission Manual:
Gearbox internal inspection, repair, clutch replacement, and linkage adjustment.
Transmission Power Take Off Pto:
PTO engagement mechanism, gears, and bearings.
Hydraulics:
Hydraulic pump, control valve, cylinders, hoses, and hydraulic fluid system servicing.
Steering System:
Steering gearbox, tie rods, and adjustment procedures.
Brake System:
Brake pedal, master cylinder, wheel cylinders, brake shoes, drums, and bleeding procedures.
Chassis And Frame:
Frame inspection, mounting points, and front axle assembly.
Front Axle:
Kingpins, wheel bearings, and steering linkage.
Rear Axle And Differential:
Differential assembly, axle shafts, and final drives.
Bodywork And Fenders:
Panel removal, installation, and adjustments.
Operator Station:
Seat, controls, dashboard, and safety features.
Routine Maintenance:
Lubrication points, fluid level checks, filter replacements, and belt adjustments.
Troubleshooting:
Diagnostic charts and common problem identification for various systems.
Repair Procedures:
Detailed step-by-step instructions for all repairable components.
Overhaul Instructions:
Comprehensive rebuild procedures for major components like engine and transmission.
Adjustment Procedures:
Valve clearance, ignition timing, clutch free play, and brake adjustments.
Wiring Diagrams:
Detailed electrical schematics for troubleshooting and repair.
Diagnostic Capabilities:
Advanced diagnostics and troubleshooting for complex issues.
Rebuild Instructions:
Complete rebuild specifications and procedures for engine, transmission, and hydraulic systems.
Torque Specifications:
Precise torque values for all critical fasteners.
Clearances And Tolerances:
Specifications for critical component clearances and wear tolerances.
Engine Oil Change:
Typically every 100-250 operating hours, or annually (refer to manual for specific interval).
Transmission Fluid Change:
Recommended every 500-1000 operating hours or as specified.
Engine Oil Type:
API CD or CE rated diesel engine oil, SAE 30 or 10W-30 depending on ambient temperature (refer to manual for exact spec).
Hydraulic Fluid Type:
IH Hy-Tran fluid or equivalent UTF (Universal Tractor Transmission Fluid).
Transmission Gear Oil:
API GL-4 or GL-5 gear oil (refer to manual for specific viscosity).
Common Wear Item:
Clutch wear, PTO engagement issues, hydraulic pump wear, and potential for front axle wear.
Electrical System Common Faults:
Wiring harness degradation, starter motor issues, and charging system problems.
Engine Common Faults:
Glow plug issues (on diesel models), injection pump timing, and injector problems.
