Target Audience:
Owners, operators, and maintenance technicians of the International Harvester 786 Tractor seeking to perform their own repairs and maintenance.
Value Proposition:
Enables users to save significant costs by performing repairs and maintenance themselves, offering comprehensive, easy-to-follow guidance.
Manual Advantage:
Professional-quality, in-depth service repair manual providing detailed instructions, pictures, and wiring diagrams.
Instructional Method:
Easy-to-follow, step-by-step instructions for all repair jobs.
Visual Aids:
Includes pictures and wiring diagrams to enhance understanding and facilitate repair.
Completeness:
Covers all services, repairs, and routine maintenance, providing a complete information package.
Engine Service:
Complete engine overhaul, disassembly, assembly, troubleshooting, and repair for all specified engine variants.
Fuel System:
Fuel injection pump (IP) and injector service, fuel filter replacement, fuel tank and lines, troubleshooting for fuel delivery issues.
Cooling System:
Radiator service, water pump, thermostat, fan and drive belt inspection and replacement, coolant specifications and flushing procedures.
Lubrication System:
Oil pump, oil filter replacement, lubrication points, oil capacity and specifications, troubleshooting for oil pressure issues.
Electrical System:
Starter motor, alternator, battery service, wiring diagrams, lighting systems, ignition system troubleshooting (if applicable), instrument panel.
Transmission:
Gearbox overhaul, clutch service, shifting mechanisms, transmission fluid specifications and change intervals, troubleshooting for transmission problems.
Hydraulic System:
Hydraulic pump, control valves, cylinders (lift, steering), hydraulic fluid specifications, troubleshooting for hydraulic lift and steering issues.
Power Take Off Pto:
PTO engagement, PTO clutch, PTO shaft service, troubleshooting PTO operation.
Braking System:
Brake pedal, brake calipers/drums, brake lines, parking brake system, brake fluid specifications and bleeding procedures.
Steering System:
Steering wheel, steering column, steering linkages, power steering system (if equipped), troubleshooting steering issues.
Front Axle:
Front axle assembly, kingpins, steering knuckles, wheel bearings, front wheel drive (if applicable).
Rear Axle:
Rear axle housing, differential, final drives, wheel hubs.
Frame And Chassis:
Tractor frame integrity, hitch assembly (three-point hitch), drawbar, ballast adjustments.
Body And Cab:
Fenders, hood, operator station (cab/open station), seat, controls layout, access panels.
Operator Controls:
Leverage and pedal functions, dashboard indicators, switch operations.
Routine Maintenance:
Oil changes, filter replacements, lubrication points, tire pressure checks, battery maintenance, pre-operational checks.
Troubleshooting Guides:
Diagnostic procedures for common and uncommon problems across all major systems, symptom-based troubleshooting charts.
Disassembly And Assembly:
Detailed step-by-step instructions for removing, inspecting, repairing, and reassembling all major tractor components and sub-assemblies.
Specifications And Tolerances:
Precise measurements, torque values, clearances, and wear limits for all critical components during repair and overhaul.
Wiring Diagrams:
Comprehensive, high-quality electrical schematics for all tractor systems, aiding in diagnosis and repair of electrical faults.
Special Tools And Jigs:
Identification and usage instructions for any specialized tools required for specific repair or maintenance procedures.
Level Of Detail:
In-depth, professional quality coverage suitable for experienced mechanics and serious DIY enthusiasts.
Diagnostic Capabilities:
Advanced diagnostic strategies and troubleshooting trees for identifying root causes of operational issues.
Rebuild Procedures:
Complete instructions for engine rebuilds, transmission overhauls, hydraulic system repairs, and component restoration.
Transmission Type Standard:
16-speed PowerShift (Powershift)
Transmission Type Optional:
Potentially an 8-speed synchromesh with a hi-lo range splitter (e.g., 8F/4R or similar)
Powershift Description:
Offers on-the-go shifting through 16 forward and 8 reverse gears via lever controls, enhancing operational flexibility.
Clutch Type:
Dual-stage clutch for Powershift engagement and PTO engagement.
Transmission Fluid Type:
IH Hy-Tran fluid (or equivalent UTF - Universal Tractor Transmission Fluid).
Transmission Fluid Capacity:
Approximately 24-27 quarts (22.7-25.5 liters), depending on configuration.
Engine Oil And Filter Change:
Typically every 250 hours of operation, or annually, whichever comes first. Refer to manual for specific IH recommendations.
Transmission And Hydraulic Fluid Change:
Typically every 1000-1200 hours of operation. Filter replacement should be more frequent.
Fuel Filter Replacement:
As needed or every 250-500 hours, or when experiencing fuel delivery issues.
Air Cleaner Service:
Check and clean air cleaner elements regularly, especially in dusty conditions. Replace as necessary.
Engine Oil Specification:
API Service CD or CE rated diesel engine oil, SAE 15W-40 or 10W-30 depending on ambient temperature. Check manual for exact IH specification.
Hydraulic Fluid Specification:
International Harvester Hy-Tran (or equivalent UTF/Tractor Hydraulic Fluid meeting IH specifications for the period).
Transmission Problems:
Potential wear in Powershift clutches, hydraulic pump wear, and leakage in hydraulic lines and cylinders can occur with age and usage.
Engine Wear:
As with any older diesel, wear in the engine (rings, bearings, seals) can lead to oil consumption, loss of power, or smoking.
Electrical Issues:
Corrosion in wiring harnesses, faulty switches, and alternator/starter issues are common due to age.
Cooling System Leaks:
Radiator leaks, hose deterioration, and water pump seal failures are common maintenance items.