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ISUZU ASCENDER Full Service & Repair Manual 2003-2008

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🏷️ Basic Information Identification Make: Isuzu Model: Ascender Years Covered: 2003, 2004, 2005, 2006, 2007, 2008 Codes Platform Code: GMT370 👋 Introduction Market Position Market Position: Full-size SUV segment, offering...
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ISUZU ASCENDER Full Service & Repair Manual 2003-2008
🏷️ Basic Information
Identification
Make:
Isuzu
Model:
Ascender
Years Covered:
2003, 2004, 2005, 2006, 2007, 2008
Codes
Platform Code:
GMT370
👋 Introduction
Market Position
Market Position:
Full-size SUV segment, offering a blend of utility and passenger comfort, often compared to Chevrolet TrailBlazer and GMC Envoy due to shared platform.
Target Audience:
DIY mechanics, independent repair shops, and owners seeking in-depth knowledge of their vehicle's maintenance and repair.
Competitive Analysis
Competitive Analysis:
The Isuzu Ascender, leveraging GM's GMT370 platform, aimed to provide a robust and capable SUV. Its key differentiator was often its value proposition and strong Isuzu truck heritage in certain markets, although it was a badge-engineered product of GM's offerings.
Key Features
Key Features:
Available in RWD and 4WD, offering comfortable seating for up to seven passengers, powerful V8 engine options, and a body-on-frame construction for durability.
📋 Manual Details
Coverage Areas
Coverage Areas:
All repairs, servicing, and troubleshooting procedures
Coverage Areas Specifics:
Diagnostic procedures for common fault codes, repair instructions for all major mechanical and electrical components.
Page Count
Page Count:
Hundreds of pages
Manual Type
Manual Type:
Factory Service Repair Workshop Manual
Manual Type Subtype:
Repair, Service, Workshop, Diagnostic
Manual Legality Claim:
Professional Manual, same type used by mechanics. No extra fees, no expiry dates, lifetime usage.
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, HVAC, Electrical System, Body & Chassis, Interior, Emissions Control
Electrical System Details:
Comprehensive wiring diagrams for all circuits, fuse box locations, component testing procedures, diagnostic trouble codes (DTCs) and their meaning.
Body Chassis Details:
Body panel removal and installation, door and window mechanisms, interior trim, frame straightening procedures (if applicable), rust repair guidance.
Fuel System Details:
Fuel pump diagnosis, fuel injector testing and replacement, fuel filter replacement (if serviceable), EVAP system troubleshooting.
Procedures Included
Procedures Included:
Routine maintenance, detailed repair procedures, diagnostic troubleshooting, component testing, wiring diagrams, exploded views
Brakes Procedure Details:
Brake pad replacement, rotor resurfacing/replacement, brake caliper service, bleeding procedures, ABS system troubleshooting.
Suspension Steering Details:
Front and rear suspension component replacement (shocks, struts, ball joints, control arms, bushings), power steering system diagnosis and repair, wheel alignment specifications.
HVAC System Details:
Refrigerant handling, compressor diagnosis, blower motor replacement, evaporator and heater core service, AC system evacuation and recharge procedures.
Exhaust System Details:
Catalytic converter replacement, muffler and pipe repair/replacement, oxygen sensor diagnosis and replacement.
Technical Depth
Technical Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds, advanced diagnostics
Engine Rebuild Depth:
Detailed steps for engine disassembly, inspection of components (pistons, rings, bearings, cylinder heads), torque specifications for reassembly, timing chain/belt procedures (if applicable - Ascender uses a timing chain for both engines).
Transmission Rebuild Depth:
Detailed exploded views of automatic transmission, clutch pack replacement, valve body diagnosis, seal and gasket replacement procedures.
Diagnostic Tools Usage:
Guidance on using common diagnostic tools like OBD-II scanners, multimeter, and specialized test equipment where applicable.
📊 Manual Specifications
File Format
File Format:
PDF
File Format Compatibility:
Compatible with all Windows and MAC operating systems.
Print Quality
Print Quality:
High-resolution for clear viewing and printing of photos and diagrams
Print Capability:
Printable by page or entire document, user has full control.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Primary Engine:
4.2L Atlas inline-6 (LL8)
Performance
Performance Ll8:
Approx. 275 hp @ 6000 rpm, 275 lb-ft @ 3600 rpm
Fuel System
Fuel System Ll8:
Multi-port Fuel Injection (MPFI)
Optional Engine
Optional Engine:
5.3L Vortec V8 (LM4/LH6)
Performance V8
Performance V8:
Approx. 285-290 hp @ 5200 rpm, 325-335 lb-ft @ 4000 rpm
Fuel System V8
Fuel System V8:
Multi-port Fuel Injection (MPFI) with Active Fuel Management (AFM) on some later models
🔧 Transmission
Standard
Standard Transmission:
4-speed automatic (4L60-E)
Optional
Optional Transmission:
N/A (No manual transmission offered)
Features
Transmission Features:
Electronic overdrive, Tow/Haul mode for improved performance under load.
📐 Dimensions
Exterior
Wheelbase:
113.0 inches (2870 mm)
Length:
197.5 inches (5017 mm)
Width:
74.6 inches (1895 mm)
Height:
73.8 inches (1875 mm)
Weights
Curb Weight Approx:
4,600 - 5,000 lbs (2087 - 2268 kg)
Max Towing Capacity:
Up to 7,500 lbs (3402 kg) with V8 and proper towing package
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance Rating:
4 out of 5 stars (for most configurations)
Active Features
Active Features:
Anti-lock Braking System (ABS), available Traction Control System (TCS), available StabiliTrak stability control (on some models).
Passive Features
Passive Features:
Front airbags, available side curtain airbags, front seatbelt pretensioners, reinforced safety cage.
💡 Technology Features
Infotainment
Infotainment Features:
AM/FM stereo with CD player, available premium audio systems, optional rear-seat entertainment systems.
Driver Assistance
Driver Assistance Features:
Cruise control, available rear parking assist sensors.
Connectivity
Connectivity Features:
Standard power outlets, available OnStar telematics system on some models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles or 6 months, depending on oil type and driving conditions. Refer to manual for specific recommendations.
Tire Rotation Interval:
Every 7,500 miles or as recommended by tire manufacturer.
Spark Plug Replacement Interval:
Approx. 100,000 miles for iridium-tipped plugs (refer to specific engine).
Brake Fluid Flush Interval:
Every 2-3 years or as per vehicle inspection recommendations.
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 Synthetic Blend or Full Synthetic (API Certified). Check manual for viscosity index improver details.
Engine Oil Capacity Ll8:
Approx. 5 quarts (4.7 liters) with filter change
Engine Oil Capacity V8:
Approx. 6 quarts (5.7 liters) with filter change
Transmission Fluid Specification:
Dexron III-H / Dexron VI compatible automatic transmission fluid (ATF)
Coolant Specification:
GM P/N 12378330 (Orange, silicate-free, long-life coolant) or equivalent HOAT coolant.
Transfer Case Fluid Specification:
GM P/N 12378507 (Autotrac II) or equivalent specified for 4WD models.
Differential Fluid Specification:
GM P/N 10522777 (SAE 80W-90 GL-5) for rear differentials, specify if limited slip additive is required.
Known Issues
Known Issues General:
Potential for rear main seal leaks, intake manifold gasket leaks (especially on V8), and HVAC system component failures (blower motor resistor, blend door actuators).
Known Issues Ll8 Engine:
Oil pressure sensor issues, occasional exhaust manifold cracks, camshaft actuator solenoid problems.
Known Issues V8 Engine:
Active Fuel Management (AFM) lifter issues ('AFM lifter tick'), oil consumption on some units.
Known Issues Transmission:
Slightly premature wear of torque converter clutch on high-mileage vehicles, potential for transmission fluid leaks.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Isuzu, a Japanese manufacturer, has a long history in commercial vehicles and diesel engines, known for durability and off-road capability (e.g., Trooper, Rodeo).
Model Evolution
Model Evolution:
The Ascender was a rebadged version of GM's GMT370 platform SUVs (Chevrolet TrailBlazer, GMC Envoy, Buick Rainier, Oldsmobile Bravada, Saab 9-7X). It was introduced in 2003 to fill Isuzu's SUV lineup in North America after the discontinuation of the Trooper and Rodeo, before Isuzu largely exited the passenger vehicle market in the US.
Model Designation:
GMT370 platform successor to Isuzu Trooper, utilizing GM SUV architecture.
Production
Production Years:
2003-2008
Manufacturing Location:
Moraine, Ohio, USA (GM assembly plant)
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