Segment:
Light Commercial Vehicle (LCV), Pick-Up Truck
Target Audience:
D-Max owners, independent repair shops, fleet maintenance
Competitors Era:
Toyota Hilux, Mitsubishi Triton/L200, Nissan Navara, Ford Ranger, Mazda BT-50
Value Proposition:
Enables DIY repairs, significant cost savings on maintenance and repair
Ease Of Use:
Easy-to-follow step-by-step instructions and pictures
Delivery:
Instant email delivery upon payment
Guarantee:
Customer Satisfaction Guaranteed
Coverage Scope:
Complete Service & Repair Procedures A-Z
Models Covered:
All D-Max KBP190 models, all engines, all trim levels, all transmission types
Estimated Page Count:
N/A (Downloadable, page count varies by specific edition, but typically comprehensive for a workshop manual)
Type:
Workshop Service Repair Manual
Format:
Digital Download (PDF)
Engine:
Engine mechanical, lubrication system, cooling system, fuel system, emission control system, engine management, ignition system, starting system, charging system
Transmission:
Manual transmission, automatic transmission, clutch, drivetrain components (driveshafts, differentials)
Brakes:
Hydraulic brake system, ABS (Anti-lock Braking System), parking brake
Suspension Steering:
Front suspension, rear suspension, steering system, wheel alignment
Electrical:
Body electrical systems, lighting, instrumentation, HVAC, power accessories, wiring diagrams
Chassis Body:
Frame, body panels, doors, windows, interior trim, bumpers
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tire rotation, tune-ups
Repair:
Component removal and installation, troubleshooting, diagnostic procedures, component overhaul
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), diagnostic procedures for all major systems
Installation:
Installation of aftermarket accessories (implied, based on comprehensive coverage)
Depth:
Comprehensive (from basic maintenance to complete rebuilds and advanced diagnostics)
Readability:
High-quality, clear text and images
Searchability:
Likely searchable text within the PDF (depending on original scan quality)
Printability:
Printable by page, chapter, or entire document
Binding:
N/A (Digital download)
Paper Type:
N/A (Digital download)
Software Required:
Adobe Reader (free download)
Device Compatibility:
All PC & MAC Computers, Tablets, Smartphones
Engine Family:
Isuzu 4JJ1-TC (Commonly found in this generation D-Max, though others may exist)
Engine Type:
Inline 4-cylinder, Turbocharged Diesel
Displacement:
3.0 Liters (2999 cc)
Horsepower Range:
Typically 130-177 hp (depending on specific market and tuning)
Torque Range:
Typically 280-360 Nm (depending on specific market and tuning)
Injection System:
Common Rail Direct Injection (CRDI)
Emission Control:
Euro III/IV compliant (depending on market), potentially with EGR (Exhaust Gas Recirculation)
Oil Capacity:
Approx. 7.5 - 8.5 Liters (check manual for exact capacity)
Oil Specification:
API CI-4/CJ-4 or equivalent synthetic diesel engine oil, viscosity grade 5W-30 or 10W-30 (consult manual for exact specification)
Manual Transmission:
5-speed or 6-speed manual transmission (common)
Automatic Transmission:
4-speed or 5-speed automatic transmission (common)
Drivetrain:
Rear-wheel drive (RWD) or Four-wheel drive (4WD) options available
Automatic Transmission Fluid:
Dexron III/VI or equivalent (check manual for exact specification)
Body Styles:
Single Cab, Extended Cab (Space Cab), Double Cab
Bed Configurations:
Various lengths and widths depending on cab type and market
Gross Vehicle Weight Rating:
Varies by configuration, typically 2800-3000+ kg
Curb Weight:
Varies significantly by configuration, typically 1700-2100+ kg
Towing Capacity:
Typically up to 3000 kg (braked trailer), check local regulations and vehicle specifics
Crash Test Results:
Varies by region and testing organization (e.g., ANCAP, Euro NCAP); typically moderate to good for its class during that era.
ABS:
Anti-lock Braking System (standard on many variants)
Ebd:
Electronic Brakeforce Distribution (often paired with ABS)
Traction Control:
Traction Control System (TCS) available on some 4WD models
Airbags:
Driver and passenger airbags standard on most models; side airbags potentially available on higher trims.
Seatbelts:
3-point seatbelts with pre-tensioners
Head Unit:
Basic AM/FM/CD/MP3 players were common, with optional navigation systems on higher trims.
Connectivity:
Auxiliary audio input, USB connectivity becoming more common towards the end of this model range.
Cruise Control:
Available on higher trim levels.
Parking Sensors:
Occasionally available as an option or dealer-installed accessory.
Oil Change Interval:
Typically 5,000 km to 10,000 km or 6-12 months, whichever comes first (consult manual for specific recommendations)
Air Filter Replacement:
Every 20,000 - 40,000 km or as needed based on operating conditions.
Fuel Filter Replacement:
Every 20,000 - 40,000 km, especially critical for common rail systems.
Coolant Replacement:
Typically every 40,000 km or 2 years.
Brake Fluid:
DOT 3 or DOT 4 (check manual for precise specification)
Power Steering Fluid:
ATF Dexron II/III or specific power steering fluid (check manual)
Gear Oil Rear Differential:
API GL-5, SAE 80W-90 or 75W-90 (check manual for specific grade and capacity)
Common Problems:
Potential for injector issues on high-mileage common rail systems, DPF regeneration issues (if fitted with DPF), turbocharger wear, suspension component wear (bushings, ball joints) due to utility use, potential for EGR valve clogging.
Troubleshooting Assistance:
Manual provides detailed diagnostic trees and repair procedures for these and other potential issues.
Heritage:
Isuzu has a long-standing reputation for robust diesel engines and commercial vehicles.
Generation:
This model likely represents the second generation D-Max (TF series), introduced in the early 2000s and updated over its production run.
Design Philosophy:
Focus on durability, utility, and reliable diesel powertrains, often sharing platform components with other GM vehicles of the era.
Manufacturing Locations:
Primarily manufactured in Thailand (by Isuzu Motors Thailand), a major global production hub for D-Max.
Industry Acclaim:
The D-Max has consistently been recognized for its durability, reliability, and value in the pickup truck segment across various markets.
Engine Awards:
Isuzu's diesel engines, particularly the 3.0L unit, have received accolades for their performance and longevity.
